| Subject:
OXYGEN / AIR FUEL RATIO SENSOR REMOVAL CAUTION | Bulletin No: 01-003/15 |
| Last Issued: 02/27/2015 |
BULLETIN NOTE
- This bulletin supersedes the previous bulletins 01-032/10 issued 05/27/10, 01-051/09 issued 11/19/09, 01006/08 issued 02/11/08 and 10/10/08 and 01-019/07 issued 05/10/07. The APPLICABLE MODEL(S)/VINS and REPAIR PROCEDURE has been revised.
- Changes are noted below in Red beside the change bar.
APPLICABLE MODEL(S)/VINS
| 2000-2003 Protege | 2000-2005 Miata | 2000-2002 626 | 2000-2002 Millenia |
| 2000-2006 MPV | 2001-2006 Tribute | 2008-2011 Tribute | 2008-2010 Tribute Hybrid |
| 2011-2015 Mazda2 | 2004-2015 Mazda3 | 2006-2014 Mazda5 | 2003-2016 Mazda6 |
| 2006-2015 MX-5 | 2004-2011 RX-8 | 2013-2016 CX-5 | 2007-2012 CX-7 |
| 2007-2015 CX-9 |
DESCRIPTION
Use the following repair procedure to minimize the need to replace the catalyst converter/exhaust pipe when removing oxygen sensors and/or air fuel ratio sensors.
REPAIR PROCEDURE
Oxygen Sensor Removal Procedure:
WARNING: To avoid personal injury, allow exhaust system to cool down before removing oxygen sensor.
NOTE: In some cases oxygen sensor and/or air fuel ratio sensor seizure will occur during this removal procedure. If seizure occurs, remove the converter or exhaust pipe from the vehicle and re-attempt removal with the assembly placed in a vise. This will maximize your positioning and ability to apply adequate torque to remove the sensor.
- If reusing oxygen sensor, mask it with masking tape (A) to prevent lubrication soaking.
- Spray CRC Freeze-Off (or equivalent) around the oxygen sensor flange (B).
CAUTION: Avoid excess spraying. Remaining flammable substance could catch fire.
- Allow lubricant to reach sensor threads for a minimum of 1 – 2 minutes.
NOTE: FOLLOW ALL PENETRANT MANUFACTURER INSTRUCTIONS LISTED ON THE PRODUCT LABEL.
- Turn 30 degrees counter-clockwise with SST (49 L018 001).
- Remove SST or Oxygen Sensor Socket and spray lubricant again in the same place.
- Allow lubricant to reach sensor threads for a minimum of 1 – 2 minutes.
- Use SST or Oxygen Sensor Socket to loosen sensor.
NOTE: If sensor begins to bind, it may be necessary to work the sensor in a tightening and loosening motion to slowly work the sensor out.
- Wipe off all excess lubricant.
- Clean O2 sensor threads in converter or pipe with SST J-43897-18.
NOTE: If the converter or exhaust pipe threads cannot be correctly cleaned on the vehicle, remove the converter or exhaust pipe from the vehicle to perform thread cleaning procedure. If the threads cannot be adequately cleaned to correctly install the sensor, then converter or exhaust pipe can be replaced. However, replaced catalytic converters are collected, the threads are cleaned and a new sensor is installed and torqued to spec. to confirm the converter replacement was necessary.
The claim is subject to debit if a new sensor can be installed and torqued to spec.
- Coat O2 sensor threads with “NEVER-SEEZ” (or equivalent) high temperature nickel based anti-seize grease.
WARNING: If reusing the oxygen sensor, completely remove the masking tape to prevent vehicle fire.
- Install O2 sensor and tighten to:
Tightening Torque: 29 – 49 Nm (22 – 36 ft. lbs.)
01-003/15
02/27/2015
Bestseller No. 1
DURATECH 5PCS O2 Oxygen Sensor Socket Set
- O2 Sensor Socket Set: The package includes 1PC 1/2" Dr. x 7/8" (22mm) offset oxygen sensor socket, 1PC 3/8" Dr. x 7/8" (22mm) offset oxygen sensor socket, 1PC 3/8" Dr. x 7/8" (22mm) long oxygen sensor socket, 1PC M12 x 1.25mm thread chaser and 1PC M18 x 1.5mm thread chaser
- Premium Material: The oxygen sensor remover set is made of high-quality alloy steel, meets and exceeds ANSI/ASME standards. It has surface phosphating and heat treatment to improve material performance and make it more durable
- Special Design: The wire gate of each O2 sensor removal tool is wide enough to pass through the wire without damaging it, which is both convenient and safe. And the square hole of this socket has a unique slotted design. These small slots have a good anti-slip effect, which can help to hold the ratchet firmly, making you more secure when using the tool
- 2 Thread Chasers: The M12-1.25" and M18-1.5" thread chasers can be used with a 3/8" ratchet. This kind of tool is designed to re-tap threads, clean and repair damaged threads, remove rust and prevent future cross-threading
- Wide Application: This O2 sensor remover set is suitable for removing, inspecting, replacing, and installing heated and non heated oxygen sensors and vacuum switches on most vehicles equipped with computer-controlled engines. As an important auto accessory, it is easy to use, convenient and practical, which can save your time and energy
Bestseller No. 2
Offset Oxygen Sensor Socket, 3/8-Inch Drive, 7/8-Inch (22mm), Wire Gate Accesses Sensor from Side, Preventing Damage to Wires, Universal for Most Cars
- PREMIUM QUALITY: Made of premium chrome molybdenum steel, this socket allows the user to apply maximum torque to ensure precise assembly and function. The tool meets and exceeds ANSI/ASME standards.
- DESIGN: The socket has a slotted design. So you remove the oxygen sensor with the harness still connected. This 3/8" drive oxygen sensor socket is also offset and compact, providing extra leverage even in hard-to-reach locations.
- FEATURES: 7/8" (22mm) socket fits most oxygen sensors, works with any 3/8" drive ratchet or breaker lever, offset drive gate with wire links the sensor from the side to prevent damage to the wires.
- FUNCTION: This oxygen sensor is very convenient to use, the sensor is in the harshest environments and may need to remove some elbow grease, this quality tool will save you time! to help your car's emissions and fuel consumption.
- WHAT YOU GET: 1 x Offset Oxygen Sensor Socket. This product is sure to meet your requirements. If you have any questions, please contact us in time, we will reply you within 24 hours.
Bestseller No. 3
DURATECH O2 Oxygen Sensor Socket 3/8" Drive x 7/8"(22mm)
- Product Size: The O2 sensor socket has a standard 6-point shape. The socket size is 22mm/(7/8"), which can fit most oxygen sensors. The square hole size is 10mm/(3/8"), suitable for 3/8" drive ratchet or breaker bar
- Premium Material: This oxygen sensor socket is made of high quality Chrome-Vanadium steel, meets and exceeds ANSI/ASME standards. It has surface phosphating to improve oxidation and corrosion resistance, and heat treatment to improve material performance and make it more durable
- Side Wire Gate: The O2 sensor removal tool is designed with a side wire gate. The wire cutout width is 0.30", the wire cutout length is 2.25", providing clearance to pass through the wire without damage
- Anti-slip Slots: The square hole of this socket has a unique slotted design. The four small slots have a good anti-slip effect, which can help to hold the ratchet firmly, making you more secure when using the oxygen sensor tool
- Wide Application: This O2 sensor remover is suitable for most cars, you can use it to disassemble, replace and clean the car oxygen sensor to help reduce your car's emissions and fuel consumption (ATTENTION: Due to the different positions of oxygen sensors in different cars, for some oxygen sensors our product may not be convenient to operate, please make sure there is enough space for installation and operation before purchasing. And if you encounter any problems, please feel free to contact us and we will provide worry-free after-sales service)
Bestseller No. 4
GIroiyai 5PCS Oxygen Sensor Wrench & Thread Repair Kit, Offset Low Profile O2 Sensor Socket Set with Thread Chasers, Chrome Vanadium Steel Automotive Tool for Removal and Installation
- Built to Last: Rugged Cr-V construction resists deformation and wear over time.
- Precise Fit: 6-point sockets deliver strong torque transfer without slipping.
- Access Hard-to-Reach Sensors: Offset design makes tight jobs easier.
- Works on Most Vehicles: Fits standard 22mm O2 sensors and vacuum switches.
- Clean Thread Repair: Two re-threading tools ensure sensors install smoothly and safely.
Bestseller No. 5
5PC 22mm O2 Sensor Socket Set, 1/2 & 3/8 Drive, Offset Wrench & Chasers
- 【Professional Oxygen Sensor Removal Tool】 Designed for removing, installing, and maintaining oxygen sensors. The set includes a 7/8 in (22mm) oxygen sensor socket with a 1/2 in drive, plus 3/8 in and 1/2 in drive offset wrenches for working at different angles and in limited spaces.
- 【Thread Chasers and Offset Wrenches Included】 The included thread chasers help clean and restore damaged sensor threads for smoother installation and a secure fit. Offset wrenches provide easier access to oxygen sensors located in tight or hard-to-reach areas.
- 【High-Strength Steel Construction】 Made from chrome molybdenum carbon steel for reliable strength and torsion resistance. The durable construction is designed to handle the torque required for common oxygen sensor removal and installation jobs.
- 【Compatible with a Wide Range of Vehicles】The 7/8 in (22mm) size is suitable for oxygen sensor maintenance on many American, Japanese, and European cars, trucks, and SUVs. Please confirm the sensor size and available working space before purchase.
- 【Portable Case for Organized Storage】 A dedicated storage case keeps all tools neatly organized, protected, and easy to carry. Suitable for professional repair shops, home garages, and DIY automotive maintenance.
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