Chirp/Clunk type Noise from the Rear Shock Absorbers – 2013-2015 Mazda

MULTI-MODEL – CHIRP / CLUNK NOISE FROM REAR SHOCK ABSORBERS

APPLICABLE MODEL(S)/VINS

2013-2015 CX-5 vehicles with VINs lower than JM3 KE ****** 490722 (produced before June 06, 2014)

2014-2015 Mazda6 vehicles with VINs lower than JM1 GJ ****** 192204 (produced before June 11, 2014)

 

Chirp/clunk type noise from the rear shock absorbers (A) when driving on a rough road or passing over a speed bump.

 

Visual inspection of the shock absorbers show no external damage.

Rear Shock Absorbers (A)

 

REPAIR PROCEDURE

  1. Remove the rear shock absorber. Refer to MS3 online or Workshop Manual section 02-14.

NOTE: Only remove the affected side.

  1. Disassemble the rear shock absorber assembly. Separate the shock absorber (A) bump stopper (B) and dust cover (if applicable) (C).

NOTE: The shock absorber and nut will be replaced.

shock absorber (A) bump stopper (B) and dust cover (if applicable) (C)

  1. Clean the bore of the bump stopper (A) using shop towels (B) and a shop air gun (C).
bore of the bump stopper (A) using shop towels (B) and a shop air gun (C)

  1. Apply rubber grease (A) to the rod end area of the new shock absorber (B).
rubber grease (A) to the rod end area of the new shock absorber (B)

  1. Insert the shock absorber rod to the bump stopper and rotate the shock absorber so that the grease spreads all the way in the bump stopper.
rotate the shock absorber

  1. Remove the shock absorber from the bump stopper and wipe off the excess grease on the rod.
  2. Assemble the shock absorber to the bump stopper and tighten the new nut to the specified torque.

Tightening torque: 13.5 – 16.5 Nm {1.38 – 1.68 kgf m, 9.96 – 12.1 ft lbf}.

dust boot

  1. Install the dust boot (when applicable).
  2. Install the rear shock absorber assembly. Refer to MS3 online or Workshop Manual section 02-14.

 

PART(S) INFORMATION

2013-2015 CX-5 Clunk Noise
Part NumberOld Part NumberDescriptionQty.Note
KDY5-28-700KD35-28-910B/C/DRear Shock Absorber1 / one sideUS, Canada
KD35-28-700BKD35-28-910E/F
KR27-28-700AKR27-28-910A/B
KDY6-28-700KF49-28-910A/B/C/DRear Shock Absorber1 / one sideMexico
KD45-28-700CKF49-28-910E
KF69-28-700KF69-28-910_/A
9YB0-40-811Nut1 / one sideNon-reusable nut

 

2014-2015 CX-5 Chirp Noise
Part NumberOld Part NumberDescriptionQty.Note
KR27-28-700AKR27-28-910BRear Shock Absorber1 / one sideUS, Canada
KF69-28-700KF69-28-910A

KF20-28-910A

Mexico
9YB0-40-811Nut1 / one sideNon-reusable nut

 

2014-2016 Mazda6 Clunk Noise
Part NumberOld Part NumberDescriptionQty.Note
GJY9-28-700GJR9-28-910E/F/GRear Shock Absorber1 / one sideUS, Canada
GJR9-28-700EGJR9-28-910H
GHY5-28-700GLK5-28-910D/ERear Shock Absorber1 / one sideMexico
GHK5-28-700DGLK5-28-910F/G
9YB0-40-811Nut1 / one sideNon-reusable nut

 

2014-2015 Mazda6 Chirp Noise
Part NumberOld Part NumberDescriptionQty.Note
GHK5-28-700DGLK5-28-910HRear Shock Absorber1 / one sideMexico
9YB0-40-811Nut1 / one sideNon-reusable nut

 

NOTE: Use VIN to lookup correct part number in GEPC. Only replace the affected side.

 

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