Safety Recall 3019A Transmission Control Module Software Concern – 2016-2019 Mazda MX-5 (ND)

February 1, 2019 NHTSA CAMPAIGN NUMBER: 19V072000

Transmission Software May Cause Abrupt Downshift

If the vehicle abruptly downshifts, the driver may lose control of the vehicle, increasing the risk of a crash.

 

NHTSA Campaign Number: 19V072

Manufacturer MazdaeBay logo North American Operations

Components POWER TRAIN

Potential Number of Units Affected 14,370

 

Summary

MazdaeBay logo North American Operations (MazdaeBay logo) is recalling certain 2016-2019 MX-5 (Miata) vehicles with automatic transmissions. Due to incorrect programming of the Transmission Control Module (TCM), certain conditions may cause the vehicle to unexpectedly downshift and abruptly decelerate.

 

Remedy

MazdaeBay logo will notify owners, and dealers will reprogram the TCM with corrected software, free of charge. The recall began March 14, 2019. Owners may contact MazdaeBay logo customer service at 1-800-222-5500, option 4. MazdaeBay logo’s number for this recall is 3019A.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Mazda has a Recall

 


February 1, 2019

 

Attention:  MazdaeBay logo General, Service and Parts Managers 

Subject: STOP SALE – Announcement of Safety Recall 3019A – 2016-2019 MX-5 – Transmission Control Module Software Concern

 

MazdaeBay logo Motor Corporation has decided to conduct a Recall Campaign on certain MX-5 vehicles produced from April 20, 2015 through December 11, 2018.

 

Subject Vehicles:

ModelSubject VIN rangeSubject build date range
2016-2019 MY MX-5 Only equipped with Automatic TransmissionJM1 ND A*7* G0 100033 – 119894

H0 100017 – 125192

J0 200004 – 206212

K0 300011 – 304295

From April 20, 2015 through December 11, 2018

 

– Number of subject vehicles:

CountrySubject vehicles
USA14,316

 

 

Action Required:

Beginning today, all unsold MX-5 (ND) vehicles equipped with an automatic transmission must not be delivered to customers until the recall repair is completed. There are approximately 760 unsold affected vehicles.

The repair procedure will be posted in MGSS under 3019A on February 1, 2019.  Please use MGSS to pull your affected vehicle list.  eMDCS should display this recall on February 1, 2019. Any affected vehicle will display 3019A in “Not Launched” status. “Not Launched” means that customer notification has not gone out, but the repair can still be performed and the recall closed. Once the repair is completed, the vehicle can be delivered.

 

Concern Outline:

In affected vehicles equipped with automatic transmissions, electrical noise in the range signal may be detected while driving in “D” range (including “Manual” mode). Due to inappropriate control logic of the clutch control software in the Transmission Control Module (TCM), this signal noise may cause the vehicle to unexpectedly downshift, causing an abrupt deceleration of the drive wheels.

A sudden decrease in the speed of the drive wheels while driving may negatively affect the directional stability of the vehicle, increasing the risk of losing vehicle control and potentially resulting in a crash. No crashes or injuries related to the subject condition have been reported to date.

 

Owner Notification:

MazdaeBay logo will notify owners of affected vehicles by first class mail beginning in February 2019.  Owners will be asked to bring their vehicle to the nearest MazdaeBay logo dealership to reprogram the TCM with modified software with MMDS.

Important Safety Notice: The National Traffic and Motor Vehicle Safety Act prohibits the delivery of any subject vehicle without performing the necessary repair for defects or failures. Failure to perform applicable recalls before delivery can result in extensive dealer fines and penalties from the Federal Government. Therefore, you must complete this recall for all affected vehicles in your inventory prior to delivery.

 

To help you effectively perform this recall, MazdaeBay logo has developed the following resources:

  1. Warranty information, Repair procedures and Owner Letter will post on MGSS (MazdaeBay logo Global Service Support) websites via MXConnect by February 1, 2019.
  2. Warranty information is also available on eMDCS.
  3. For technical assistance, contact the Technical Assistance Hotline at (888) 8328477, Option 3.
  4. For warranty questions, contact the Warranty Hotline at (877) 727-6626, Option 3.

Please make certain the appropriate personnel in your dealership are aware of these resources and are familiar with the details of this recall before responding to customer inquiries.

 

We  apologize  for  any  inconvenience  this  recall  may  cause  you  and  your  customers.  Your understanding and support in carrying out this campaign is greatly appreciated.

 

Protect What is Important to You

MazdaeBay logo North American Operations

Sincerely,

 

Akira Ikemoto
Director, Technical Services Division
MazdaeBay logo North American Operations


WARRANTY INFORMATION
Recall Campaign  3019A

 

CONDITION OF CONCERN

In affected vehicles equipped with automatic transmissions, electrical noise in the range signal may be detected while driving in “D” range (including “Manual” mode). Due to inappropriate control logic of the clutch control software in the Transmission Control Module (TCM), this signal noise may cause the vehicle to unexpectedly downshift, causing an abrupt deceleration of the drive wheels.

A sudden decrease in the speed of the drive wheels while driving may negatively affect the directional stability of the vehicle, increasing the risk of losing vehicle control and potentially resulting in a crash. No crashes or injuries related to the subject condition have been reported to date.

 

OUTLINE OF REPAIR

Reprogram the TCM with modified software with M-MDS.
Please refer to the Repair Procedure document on MGSS for the details.

 

SUBJECT VEHICLES

ModelSubject VIN rangeSubject build date range
2016-2019 MY MX-5 (ND) Only equipped with A/TJM1 ND A*7* G0 100033 – 119894
H0 100017 – 125192
J0 200004 – 206212
K0 300011 – 304295
From April 20, 2015 through December 11, 2018

 

The asterisk symbol “*” can be any letter or number.

 

OWNER NOTIFICATION

MazdaeBay logo will notify U.S. owners by first class mail beginning from February, 2019.

 

CAMPAIGN LABEL INFORMATION

DescriptionPart NumberQuantityRemarks
Campaign Label9999-95-065A-061=50 labelsObtain in MazdaeBay logo e-Store
(no charge)

 

WARRANTY CLAIM PROCESSING INFORMATION

TCM reprogramming by M-MDS
Process NumberAK006A
Symptom Code99
Damage Code99
Causal Part No.7777-SP-R05
Quantity0
Labor OperationXXR1WXFX
Labor Hours0.3 hrs.

 


2016-2019 MX-5 (ND) Transmission Control Module Software Concern Safety Recall 3019A

 

A. VEHICLE INSPECTION PROCEDURE

 

Verify that the vehicle is within the following ranges:

ModelSubject VIN rangeSubject build date range
2016-2019 MY MX-5 (ND) Only equipped with A/TJM1 ND A*7* G0 100033 – 119894

H0 100017 – 125192

J0 200004 – 206212

K0 300011 – 304295

From April 20, 2015 through December 11, 2018

 

The asterisk symbol “*” can be any letter or number.

 

  • If the vehicle is within the above ranges, proceed to Step 2.
  • If the vehicle is not within the above ranges, return vehicle to the customer or inventory.

Perform a Warranty Vehicle Inquiry using your eMDCS System and inspect vehicle for Campaign

Labels Recalls 3019A attached to the vehicle’s hood or bulkhead. Refer to eMDCS System – Warranty Vehicle Inquiry Results table below.

NOTE:  Be sure to verify Recall number as the vehicle may have multiple Recall labels.

Campaign Label
Campaign Label

 

eMDCS System – Warranty Vehicle Inquiry Results:

If eMDCS displays:Campaign Label is:Action to perform:
RECALL 3019A OPENPresentContact the Warranty Hotline at (877) 727-6626 option 3 to update vehicle history.
Not presentProceed to “B. REPAIR PROCEDURE”.
RECALL 3019A CLOSEDPresentReturn vehicle to inventory or customer.
Not presentProceed to “C. CAMPAIGN LABEL INSTALLATION”.
RECALL 3019A IS NOT PRESENTDoes not applyRecall does not apply to this vehicle. Return vehicle to inventory or customer.

 

B.REPAIR PROCEDURE: TCM REPROGRAM

ACTION TO BE TAKEN

NOTE: The parameter “Battery State of Charge (SOC)” is reset during TCM reprogramming procedure.

  1. Reprogram the TCM with the MazdaeBay logo Modular Diagnostic System (M-MDS) using IDS 112.04 or later software.

 

NOTE:

  • Verify the current TCM file name in the vehicle by log view screen. If it is the same as that in the below chart or later one, you do not need to reprogram it.
  • Always update the IDS tool first, then follow on-screen instructions to download the needed calibration file for TCM reprogramming.
  • Follow the attached “Service Caution for reprogramming”.
  • After the reprogramming, verify the calibration file name if it matches with in the below chart.

 

  1. Verify the repair by starting the engine and making sure there is no MIL illumination or abnormal warning lights present.

 

NOTE:

  • If any DTCs should remain after performing DTC erase, diagnose the DTCs according to the appropriate Troubleshooting section of the Workshop Manual.

 

Calibration files information 

NOTE:

  • If the calibration file is with the suffix in the table or later, the TCM already has the modified calibration.
  • Older file name column shows the first four letters of the older file name only if some of the older file names are different from the new file name.

 

=== US spec. ===

MYTCM File Name
2016-2018 Convertible TopPEFB-18ZB3-E
2017-2018 Retractable FastbackPSPD-18ZB3-A
2019PAC6-18ZB3-C

 

 

=== Mexico ===

MYTCM File Name
2017-2018PSN1-18ZB3-B
2019PAC6-18ZB3-C

 

 

Service Caution for Reprogramming 

NOTE:  Poor connection between the vehicle and M-MDS and/or low voltage may result in abnormal termination and/or data corruption.

a. Make sure that the following connections are firmly connected, and then do NOT touch the VCM and DLC cable to prevent from causing noise and poor connection.

  • Between the vehicle-side connector and the DLC cable
  • Between the PC-side connector and USB port of PC

 

b. Connect AC adapter to the PC in order to stabilize voltage fluctuation during reprogramming Do NOT use vehicle battery outlet as power source for the PC.

 

c. During reprogramming, connect battery charger (charge current maintained within 10 to 15A) to the vehicle to stabilize voltage fluctuation.

 

Before reprogramming, pay attention to the vehicle condition and PC environment.

a. Turn off all the electrical loads, especially pay attention to A/C (blower), audio, rear defogger and headlights.

b. Perform self-test and verify no DTC is stored. If any DTC is stored, fix the concern and delete the DTC.

c. Disconnect all non-genuine aftermarket accessories.

d. Terminate all programs other than IDS on the PC. This may extend reprogramming, PC may freeze or it may cause other problems.

e. Verify that the latest IDS software is installed on the PC.

f. Perform reprogramming under proper Internet environment. Especially when using wireless network, make sure the connection is strong.

g. Make sure to keep proper free space on the PC’s hard disc. Insufficient free space (less than 1 GB) may result in PC freeze during reprogramming.


2016-2019 MX-5 (ND)
Transmission Control Module Software Safety Recall 3019A
NHTSA Campaign No. 19V-072

March 2019

This notice applies to your vehicle: VIN

Dear MazdaeBay logo Owner:

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. MazdaeBay logo Motor Corporation has decided that a defect which relates to motor vehicle safety exists in certain 2016-2019 MX-5 vehicles, produced from April 20, 2015 through December 11, 2018. This letter has been revised and is being resent to clarify the subject and problem description.

 

If you are a recipient of this notice, your vehicle is included in this recall.

What is the problem?

In affected vehicles equipped with automatic transmissions, electrical noise may be detected while driving in “D” range (including “Manual” mode). Due to a software error in the Transmission Control Module {TCM), this signal noise may cause the vehicle to unexpectedly downshift, causing an abrupt deceleration of the vehicle.
The sudden unexpected downshift while driving may negatively affect the stability of the vehicle, and could lead to a loss of vehicle control, potentially resulting in a crash.

 

What will MazdaeBay logo do?

Protect what is important to you

Your MazdaeBay logo dealer will reprogram the TCM {Transmission Control Module) of your MX-5 vehicle. The repair will be performed at no cost to you.

 

How long will it take?

The repair should take approximately half an hour to complete; however, your MazdaeBay logo dealer may need your vehicle for a longer period of time.

 

 

What should you do?

MazdaeBay logo is concerned about your safety, and we encourage you to contact any authorized MazdaeBay logo dealer to schedule an appointment to have your MazdaeBay logo vehicle repair as soon as possible. You do not need to bring this notice to the dealer, but it may assist in the check-in process.

 

Where is the closest MazdaeBay logo dealer?

To locate your nearest MazdaeBay logo dealer, visit our website www.MazdaRecallinfo.com, or call our Customer Experience Center at (800) 222-5500, option #4.

 

Moved or no longer own this vehicle?

If you have moved or no longer own your MazdaeBay logo vehicle, please complete and mail the enclosed postage-paid Information Change Card (no envelope required) as soon as possible. This enables us to update our records and notify the current owner.

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.

 

Still have questions?

If you have any questions regarding this campaign, please contact our Customer Experience Center toll free at (800) 222-5500, option #6.

If MazdaeBay logo or its dealers do not repair the defect free of charge and within a reasonable amount of time, you may notify the Administrator of the National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888- 327- 4236 {TTY: 1-800-424-9153); or go to https://www.safercar. gov.

As a reminder, you can always go to www.MazdaRecallinfo.com and enter your VIN to view recalls and service campaigns that apply to your vehicle as well as register to receive future recall alerts.

 

Your safety is our first priority at MazdaeBay logo. We actively work to improve our products and search for solutions to improve your ownership experience. We apologize for any inconvenience this recall may have caused you.

 

Sincerely,

 

MazdaeBay logo North American Operations

Para información en español, visite www.MazdaSeguridad.com o llame a nuestro Centro de Experiencia para el Consumidor al (800) 222-5500, opción #8 para hablar con un representante en español.

 


4 Affected Products

Vehicle

MAZDAeBay logoMX-52016-2019

 


14 Associated Documents

Recall 573 Report – AMENDMENT 2

RCLRPT-19V072-8358.PDF 214.502KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-19V072-6411.pdf 347.103KB

 


Recall 573 Report – AMENDMENT 1

RCLRPT-19V072-7433.PDF 214.334KB

 


Manufacturer Notices(to Dealers,etc) – Subject: STOP SALE – Announcement of Safety Recall 3019A – 2016-2019 MX-5 – Transmission Control Module Software Concern

RCMN-19V072-4519.pdf 253.346KB

 


Miscellaneous Document – WARRANTY INFORMATION Recall Campaign 3019A

RMISC-19V072-2609.pdf 157.33KB

 


Defect Notice 573 Report

RCLRPT-19V072-4915.PDF 214.334KB

 


Remedy Instructions and TSB

RCRIT-19V072-7402.pdf 310.641KB

 


Miscellaneous Document – WARRANTY INFORMATION Recall Campaign 3019A

RMISC-19V072-3668.pdf 155.516KB

 


Recall Acknowledgement

RCAK-19V072-9165.pdf 246.384KB

 


Defect Notice 573 Report

RCLRPT-19V072-3964.PDF 214.247KB

 


Manufacturer Notices(to Dealers,etc)- Subject: Launch of Safety Recall 3019A – 2016-2019 MX-5 – Transmission Control Module Software Concern

RCMN-19V072-3106.pdf 48.913KB

 


Recall Quarterly Report #1, 2019-1

RCLQRT-19V072-7577.PDF 211.156KB

 


Recall Quarterly Report #2, 2019-2

RCLQRT-19V072-3881.PDF 211.259KB

 


Recall Quarterly Report #3, 2019-3

RCLQRT-19V072-5269.PDF 211.345KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V072&docType=RCL

 


 

Mazda Reprogramming

Mazda Reprogramming

 

 


MDSFA/MMP Required Hardware (Not Included)  

As shown in the diagram, an SAE J2534 pass-thru device is required to use the application.

J2534 Connection

 

Hardware validated by MazdaeBay logo can be purchased separately from a third-party supplier. Validation has been done using the following J2534 pass-thru device and cables:

  • CarDAQ+ (includes RS232 and Ethernet cables)
  • Cable between CarDAQ and Vehicle – CD2534-J1962-FEPS (Sold separately / Required)

 

Important Information: MazdaeBay logo makes no representations about the performance of third-party passthru devices. This pass-thru device list is provided voluntarily and as a courtesy. While our software meets SAE J2534, the pass-thru device manufacturer is responsible for making sure their pass-thru device operates properly on each MazdaeBay logo vehicle and with MazdaeBay logo software. We have listed the devices below because their manufacturers have attested that the tools have been validated to work. From time to time, we may test these devices. If we determine they do not operate properly or are obsolete, we may remove them from the list, without notice. Additionally, pass-thru devices listed here have been listed for their use with MazdaeBay logo North American products only. While they may work with some European and other vehicles, they may not meet the requirements for those regions or operate properly.

 

Hardware can be purchased from a third-party supplier. MazdaeBay logo has validated the following J2534 passthru devices:

 

**J2534 Pass-thru Device Manufacturer
*CarDAQ+ Drew Technologies Inc.
*Pass-Thru+XS Actia Corp.
*Snap-On Pass Thru Pro II Snap-On.
*Universal Reprogrammer EASE Diagnostics
*FLASH2 All-Makes Reprogrammer CARDONE Industries
*Bosch Mastertech VCI Bosch Diagnostics

*Contact the device manufacturer for the latest DLL and firmware versions.

**Many J2534 manufacturers sell and market similar J2534 devices with like names. Please exercise caution when using the list above for purposes of understanding devices MazdaeBay logo has validated for use. J2534 Pass-thru Device Suppliers: MazdaeBay logo has validated the J2534 devices listed on this page. MazdaeBay logo does not plan to validate additional J2534 devices at this time.

 

PCM Reprogramming Process Overview 

  • Purchase a subscription to PCM Reprogramming on this website.
  • Download the application and install it on your PC.
  • Connect the J2534 pass-thru device to the PC and the vehicle, and power it up.
  • Run the application installed on your PC.
  • The application will determine whether or not a new calibration file is available.
  • If you choose to use the new file, the module will be reprogrammed.
  • If PATS functionality is required, it can be chosen from the toolbox.

 

 

https://www.mazdaserviceinfo.com/pcm-reflashing

 


 

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