Sunroof Opens by Itself – 2013-2016 Mazda

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Subject:

SUNROOF OPENS BY ITSELF

Bulletin No: 09-040/16
Last Issued: 06/24/2016

 

APPLICABLE MODEL(S)/VINS

2013-2016 CX-5 vehicles equipped with a sunroof with VINs lower than JM3KE******603848 (produced before Dec. 02, 2014)

2014-2015 Mazda3 (Japan built) vehicles equipped with a sunroof with VINs lower than JM1BM******247831 (produced before Dec. 02, 2014)

2014-2016 Mazda6 vehicles equipped with a sunroof with VINs lower than JM1GJ******400443 (produced before Dec. 02, 2014)

 

DESCRIPTION

Some customers may complain that in extreme cold weather conditions, the sunroof may suddenly open by itself when the heater is on. This concern may be due to a short in the sunroof switch (A) caused from condensation generated between the roof panel and the seal.

To eliminate this concern in the future, a protective film has been installed to the switch and a pad installed to the harness.

sunroof switch (A)

 

Customers having this concern should have their vehicle repaired using the following repair procedure.

 

REPAIR PROCEDURE

  1. Remove the front map light (with sunroof switch) according to the instructions on MS3 (MAP LIGHT REMOVAL/INSTALLATION).
  2. Cut a 20 mm x 50 mm piece from the urethane pad.

NOTE: One (1) pad can repair ten (10) vehicles.

  1. Attach the 20 mm x 50 mm piece of urethane pad around the sunroof connector harness (A), as shown below.

NOTE: The sunroof connector is located in the center of the map light.

sunroof connector harness (A)

 

  1. Install a new front map light assembly (with sunroof switch) in the reverse order of removal.

 

PART(S) INFORMATION

Description Qty. Note Part Number
Front Map Light 1 Includes new sunroof switch KD47-69-970C-75
Urethane Pad 1 One (1) pad can repair ten (10) vehicles. D6Y1-61-888

 

WARRANTY INFORMATION

NOTE:

  • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
  • This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
  • Additional diagnostic time cannot be claimed for this repair.
Warranty Type A
Symptom Code 61
Damage Code 9Y
Part Number Main Cause KD47-69-970C-75
Quantity 1
Operation Number / Labour Hours: XXKAZXRX / 0.2 Hrs.

 

NOTE: The cost of the urethane pad is included in the labor allowance and cannot be claimed.


09-040/16

06/24/2016

https://www.nhtsa.gov/recalls?nhtsaId=10092922

https://www.nhtsa.gov/recalls?nhtsaId=10092070

https://static.nhtsa.gov/odi/tsbs/2016/SB-10092922-6903.pdf

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