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June 7, 2019 NHTSA CAMPAIGN NUMBER: 19V425000
Wheel Lug Nuts May Loosen and Fall Off
A wheel separating from the vehicle increases the risk of a crash.
NHTSA Campaign Number: 19V425
Manufacturer Mazda North American Operations
Components WHEELS
Potential Number of Units Affected 25,003
Summary
Mazda North American Operations (Mazda) is recalling certain 2019 Mazda3 vehicles. The lug nuts on all four wheels may loosen, potentially resulting in a wheel detaching from the vehicle.
Remedy
Mazda will notify owners, and dealers will tighten the front and rear wheel lug nuts to the correct specification, free of charge. The recall began July 9, 2019. Owners may contact Mazda customer service at 1-800-222-5500, Option 4. Mazda’s number for this recall is 3519F.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Mazda has a Recall
June 7, 2019
Attention: | Mazda General, Parts and Service Managers |
Subject: | 2019 Mazda3 Wheel Lug Nuts Loosening Concern – Safety Recall 3519F |
Mazda Motor Corporation has decided to conduct a Safety Recall Campaign to address a concern with certain 2019 Mazda3 vehicles, produced from September 25, 2018 through May 3, 2019, affecting 24,865 US vehicles.
Action Required:
Currently there are 16,555 unsold affected vehicles that are in dealer inventory or arriving to your dealership. These vehicles must not be delivered to customers until the recall repair has been completed. As a reminder, all vehicles will show as “Not Launched” status in eMDCS; please repair when any affected vehicle shows up at your dealership.
Affected Vehicles:
Model | Subject VIN range | Subject production date range |
2019 Mazda3 (built at MC) |
JM1 BP**** K1 100042 – 136438 | From September 25, 2018 through April 19, 2019 |
2019 Mazda3 (built at MMVO) |
3MZ BP**** KM 100048 – 112386 | From January 15, 2019 through May 3, 2019 |
Concern Outline:
On certain subject vehicles, the wheel lug nuts may loosen and fall off during normal driving. Continuous use in such condition may lead to a wheel falling off the vehicle, and there could be a loss of vehicle control.
No field cases of wheel separation have been reported. Rattling noise will occur prior to a wheel falling off the vehicle.
Causal factor: A manufacturing process error may create a partial gap between the hub bolt head and hub flange during assembly. This gap may cause a loss of torque and eventual loosening of the lug nut if they were tightened prior to proper seating of the hub bolt, even though they were tightened to the correct specification at the plant.
Outline of repair:
Retighten the front and rear wheel lug nuts from 137Nm (101 ft. lb.) to 147Nm (108 ft. lb.).
Special Note – This recall repair must be done even though a pre-delivery inspection (“PDI”) may have been performed.
Owner Notification:
Mazda will notify owners of affected vehicles by first class mail as soon as possible by late June, 2019 and no later than August 6, 2019. Owners will be asked to bring their vehicle to the nearest Mazda dealership for repairs.
Important Safety Notice: The National Traffic and Motor Vehicle Safety Act prohibits the delivery of any subject vehicle without performing the necessary repair for defects or failures. Failure to perform applicable recalls before delivery can result in extensive dealer fines and penalties from the Federal Government. Therefore, you must complete this recall for all affected vehicles in your inventory prior to delivery.
To help you effectively perform this recall, Mazda has developed the following resources:
- Affected unsold VIN list will post on MGSS by June 7, 2019. Warranty information and Repair procedures will post on MGSS (Mazda Global Service Support) websites via MXConnect as soon as available, approximately June 11, 2019.
- For warranty questions, contact the Warranty Hotline at (877) 727-6626, Option 3.
- Vehicles will display in eMDCS as “Not Launched” on June 07, 2019.
**NOTE** Repairs are encouraged to be completed while in “Not Launched” status.
Please make certain the appropriate personnel in your dealership are aware of these resources and are familiar with the details of this recall before responding to customer inquiries.
We apologize for any inconvenience this recall may cause you and your customers. Your understanding and support in carrying out this campaign is greatly appreciated.
Protect What is Important to You
Mazda North American Operations
Sincerely,
Hideo Takashima
Director, Technical Services Division
Mazda North American Operations
July 8, 2019
Attention: Mazda General, Parts and Service Managers
Subject: Launch of Safety Recalls: 3319E 2019 Mazda3 Indicator Concern and 3519F – 2019 Mazda 3 Wheel Lug Nuts Loosening Concern
Action Required:
All unsold 2019 Mazda3 affected vehicles must not be delivered to customers until the recall repair has been completed. As of today, there are 5,614 vehicles in dealer inventory with either Recall
3319E and/or 3519F still open.
Recall 3319E
Mazda Motor Corporation has decided to conduct a Regulatory Recall Campaign to address a concern with certain 2019 Mazda3 vehicles, produced from September 25, 2018 through March 8, 2019 affecting 16,982 US vehicles.
Affected Vehicles:
Model | Subject VIN range | Subject production date range |
2019 Mazda3
(built at MC) |
JM1 BP**** K1 100042 – 129277 | From September 25, 2018 March 8, 2019 |
2019 Mazda3 (built at MMVO) | 3MZ BP**** KM 100048 – 107919 | From January 15, 2019 through March 23, 2019 |
Concern Outline:
Certain subject Mazda3 vehicles may exhibit any one or all three of the following concerns, due to a potentially faulty indicator assembly:
- The passenger air bag deactivation indicator light may incorrectly turn off, even though the passenger air bag is deactivated.
- The seat belt status indicator of the front passenger seat may incorrectly turn off, even though the front passenger seat belt is unfastened.
- The seat belt status indicators of rear passenger seats may incorrectly turn off, regardless of actual seat belt status.
Repair:
Replace the indicator assembly
Recall 3519F
Mazda Motor Corporation has decided to conduct a Safety Recall Campaign to address a concern with certain 2019 Mazda3 vehicles, produced from September 25, 2018 through May 3, 2019 affecting 24,865 US vehicles.
Affected Vehicles:
Model | Subject VIN range | Subject production date range |
2019 Mazda3 (built at MC) | JM1 BP**** K1 100042 – 136438 | From September 25, 2018 through April 19, 2019 |
2019 Mazda3 (built at MMVO) | 3MZ BP**** KM 100048 – 112386 | From January 15, 2019 through May 3, 2019 |
Concern Outline:
On certain subject vehicles, the wheel lug nuts may loosen and fall off during normal driving. Continuous use in such condition may lead to a wheel falling off the vehicle and there could be a loss of vehicle control.
No field cases of wheel separation have been reported. Rattling noise will occur prior to a wheel falling off of the vehicle.
Causal factor:
A manufacturing process error may create a partial gap between the hub bolt head and hub flange during assembly. This gap may cause a loss of torque and eventual loosening of the wheel nut if they were tightened prior to proper seating of the hub bolt, even though they were tightened to the correct specification at the plant.
Outline of repair:
Retighten the front and rear wheel nuts with 137Nm (101 ft. lb.) to 147Nm (108 ft. lb.).
Special Note – This recall repair must be done even though a pre-delivery inspection (“PDI”) may have been performed or if a Port Campaign was performed.
Owner Notification:
Mazda will notify owners of affected vehicles in Recalls 3319E and 3519F by first class mail on July 09, 2019. Owners will be asked to bring their vehicle to the nearest Mazda dealership for repairs.
Important Safety Notice:
The National Traffic and Motor Vehicle Safety Act prohibits the delivery of any subject vehicle without performing the necessary repair for defects or failures. Failure to perform applicable recalls before delivery can result in extensive dealer fines and penalties from the Federal Government. Therefore, you must complete this recall for all affected vehicles in your inventory prior to delivery.
To help you effectively perform this recall, Mazda has developed the following resources:
- Parts and Warranty information, Repair procedures and the Owner Letter are posted on MGSS (Mazda Global Service Support) websites via MXConnect.
- Parts and Warranty information is also available in eMDCS.
- For warranty questions, contact the Warranty Hotline at (877) 727-6626, Option 3.
- For parts questions, contact the Corporate Dealer Assistance Group at (877) 727-6626 Option 2. (Parts only for 3319E)
Please make certain the appropriate personnel in your dealership are aware of these resources and are familiar with the details of this recall before responding to customer inquiries.
We apologize for any inconvenience this recall may cause you and your customers. Your understanding and support in carrying out this campaign is greatly appreciated.
Protect What is Important to You
Mazda North American Operations
Sincerely,
Hideo Takashima
Director, Technical Services Division
Mazda North American Operations
WARRANTY INFORMATION
Recall Campaign 3519F
CONDITION OF CONCERN
In the worst case, continuous use will lead to a wheel falling off the vehicle. No field cases of wheel separation have been reported, and there have been no accidents, injuries, or deaths related to this concern.
The repair is to retighten the front and rear wheel lug nuts from 137Nm (101 ft. lb.) to 147Nm (108 ft. lb.).
SUBJECT VEHICLES
Model | VIN range | Build date range |
2019 Mazda3 (built at MC) |
JM1 BP**** K1 100042 – 136438 | From September 25, 2018 through April 19, 2019 |
2019 Mazda3
(built at MMVO) |
3MZ BP**** KM 100048 – 112386 | From January 15, 2019 through May 3, 2019 |
The asterisk symbol “*” can be any letter or number.
OWNER NOTIFICATION
Mazda will notify U.S. owners by first class mail by late June, 2019.
WARRANTY CLAIM PROCESSING INFORMATION
Retighten Wheel Nuts (front & rear) | |
Process Number | AK036A |
Symptom Code | 99 |
Damage Code | 99 |
Causal Part No. & Quantity | 7777-SP-R47 & 0 |
Labor Operation | XXR7YXTX |
Labor Hours | 0.2 hrs. |
RENTAL CAR INFORMATION
Rental vehicles are not applicable to this recall.
IMPORTANT SAFETY RECALL
2019 Mazda3
Wheel Lug Nuts Loosening – Safety Recall 3519F
NHTSA Campaign Number 19V-425
July 2019
This notice applies to your vehicle: VIN _______________
Dear Mazda Owner:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Mazda Motor Corporation has decided that a defect which relates to motor vehicle safety exists in certain 2019 model year Mazda3 vehicles produced from September 25, 2018 through May 3, 2019.
If you received this notice, your vehicle is included in this Safety Recall.
What is the problem?
On certain vehicles, the wheel lug nuts may loosen and fall off during normal driving potentially resulting in a wheel separating from the vehicle and a loss of vehicle control, increasing the risk of a crash. A manufacturing process error may create a partial gap between the hub bolt head and hub flange during assembly. This gap may cause a loss of torque and eventual loosening of the lug nut if they were tightened prior to proper seating of the hub bolt, even though they were tightened to the correct specification at the plant.
What will Mazda do?
Protect What Is Important To You
Your Mazda dealer will retighten the front and rear wheel lug nuts. The repair will be performed at no cost to you.
How long will it take?
It will take approximately half an hour to complete the repair; however, your Mazda dealer may need your vehicle for a longer period of time.
Mazda will provide alternate transportation, if needed, when your vehicle is at an authorized Mazda dealership for a recall repair. Schedule an appointment with an authorized Mazda dealer so they can discuss and accommodate your needs.
What should you do?
Mazda is concerned about your safety, and we encourage you to contact any authorized Mazda dealer to schedule an appointment to have your Mazda vehicle repaired as soon as possible. You do not need to bring this notice to the dealer, but it may assist in the check-in process.
Where is the closest Mazda dealer?
To locate your nearest Mazda dealer, visit our website www.MazdaRecallInfo.com, or call our Customer Experience Center at (800) 222-5500, option #4.
Moved or no longer own this vehicle?
If you have moved or no longer own your Mazda vehicle, please complete and mail the enclosed postage-paid Information Change Card (no envelope required) as soon as possible. This enables us to update our records and notify the current owner.
Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Still have questions?
If you have any questions regarding this campaign, please contact our Customer Experience Center toll free at (800) 222-5500, option #6.
If Mazda or its dealers do not repair the defect free of charge and within a reasonable amount of time, you may notify the Administrator of the National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1888-327- 4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.
As a reminder, you can always go to www.MazdaRecallInfo.com and enter your VIN to view recalls and service campaigns that apply to your vehicle as well as register to receive future recall alerts.
Your safety is our first priority at Mazda. We actively work to improve our products and search for solutions to improve your ownership experience. We apologize for any inconvenience this recall may have caused you.
Sincerely,
Mazda North American Operations
Para información en español, visite www.MazdaSeguridad.com o llame a nuestro Centro de Experiencia para el Consumidor al (800) 222-5500, opción #8 para hablar con un representante en español.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
MAZDA | MAZDA3 | 2019 |
13 Associated Documents
Recall Acknowledgement
RCAK-19V425-2151.pdf 280.062KB
Manufacturer Notices(to Dealers,etc) – June 7, 2019
RCMN-19V425-5775.pdf 207.901KB
Recall 573 Report – AMENDMENT 1
RCLRPT-19V425-8880.PDF 214.378KB
Defect Notice 573 Report
RCLRPT-19V425-3108.PDF 214.285KB
Miscellaneous Document – WARRANTY INFORMATION Recall Campaign 3519F
RMISC-19V425-4205.pdf 216.426KB
Recall Quarterly Report #1, 2019-3
RCLQRT-19V425-8875.PDF 211.146KB
Recall Quarterly Report #2, 2019-4
RCLQRT-19V425-6479.PDF 211.248KB
Manufacturer Notices(to Dealers, etc.) Launch of Safety Recalls: 3319E 2019 Mazda3 Indicator Concern and 3519F – 2019 Mazda 3 Wheel Lug Nuts Loosening Concern. Action Required: All unsold 2019 Mazda3 affected vehicles must not be delivered to customers until the recall repair has been completed.
RCMN-19V425-8497.pdf 197.397KB
Recall 573 Report – AMENDMENT 3
RCLRPT-19V425-1808.PDF 214.419KB
Recall 573 Report – AMENDMENT 4
RCLRPT-19V425-9725.PDF 214.374KB
Recall 573 Report – AMENDMENT 2
RCLRPT-19V425-5496.PDF 214.378KB
ISSUED Owner Notification Letter(Part 577)
RCONL-19V425-7902.pdf 105.447KB
Remedy Instructions and TSB
RCRIT-19V425-0549.pdf 216.426KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V425&docType=RCL
- For Select Aftermarket and Factory Wheels.
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- 1 year manufacturer warranty. Always check your vehicle fitment before purchasing! Contact us for warranty replacement or fitment issues.
- Package Dimensions: 1.524 cms (L) x 4.064 cms (W) x 9.906 cms (H)
- Product Type: Auto Accessory
- Package Quantity: 1
- Country Of Origin: China
- Thread size: 12 millimeter x 1. 50
- Height: 1. 37 inch
- Key adapter hex size: 3/4 inch or 13/16 inch
- For Aftermarket Wheels Only
- 20 lug nuts, 1 key adapter
- For Select Aftermarket and Factory Wheels.
- Specifications: M12 x 1.50 Thread Pitch, 1.40” Overall Height, 0.90" Diameter, 3/4" Hex, 60° Conical Seating, Bulge Acorn.
- Features: Cold forged carbon steel and tested to industry standards. Durable construction. Stylish chrome or black chrome finish. Utilizes traditional hex-body bulge-acorn design for fast and easy installation.
- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
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- Specifications: M12x1.5 Thread Pitch, 1.37” Overall Height, 0.80" Diameter, 6 Spline Drive, 60° Conical Seating, Spline Acorn.
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- ATTENTION: Refer to the owner’s manual or the wheel manufacturer’s guide for the correct thread size, seat style, length, hex and torque specifications. You assume all liability of improper installation which can result in accident and/or injury.
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