2003 – 2008 Mazda6, 2006-2007 Mazdaspeed6, and 2004-2006 MPV – PASSENGER AIR BAG SAFETY RECALL 2618F

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2003 – 2008 Mazda6, 2006-2007 Mazdaspeed6, and 2004-2006 MPV – PASSENGER AIR BAG SAFETY RECALL 2618F         

 

A. VEHICLE INSPECTION PROCEDURE

  1. Verify that the vehicle is within the following ranges:

 

Zone A

Model Note
2003-2008 Mazda6, 2006-2007 Mazdaspeed6, 2004-2006 MPVOriginally sold or ever registered in Hawaii, California, Texas, Louisiana, Mississippi, Alabama, Georgia, Florida, South Carolina

 

Zone B

Model Note
2003-2008 Mazda6, 2006-2007 Mazdaspeed6, 2004-2006 MPVOriginally sold or ever registered in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, West Virginia

 

Zone C

Model Note
2003-2008 Mazda6, 2006-2007 Mazdaspeed6, 2004-2006 MPVOriginally sold or ever registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, Wyoming

 

  • If the vehicle is within the above ranges, proceed to Step 2.
  • If the vehicle is not within the above ranges, return vehicle to the customer or inventory.
  1. Perform a Warranty Vehicle Inquiry using your eMDCS System and inspect vehicle for Campaign Labels Recall 2618F attached to the vehicle’s hood or bulkhead. Refer to eMDCS System – Warranty Vehicle Inquiry Results table below.

NOTE: Be sure to verify Recall number as the vehicle may have multiple Recall labels.

 

CAMPAIGN LABEL
CAMPAIGN LABEL

 

 

eMDCS System – Warranty Vehicle Inquiry Results:

If eMDCS displays:Campaign Label is:Action to perform:
RECALL 2618F OPENPresentContact the Warranty Hotline at (877) 727-6626 option 3 to update vehicle history.
Not presentProceed to “B. REPAIR PROCEDURE”.
RECALL 2618F CLOSEDPresentReturn vehicle to inventory or customer.
Not presentProceed to “C. CAMPAIGN LABEL INSTALLATION”.
RECALL 2618F is not displayedDoes not applyRecall does not apply to this vehicle. Return vehicle to inventory or customer.

 

B. REPAIR PROCEDURE

Year / ModelPage No.
2003-2008 MazdaeBay 6, 2006-2007 Mazdaspeed63

 

 

2003-2008 Mazda6 2007-2007 Mazdaspeed6: (Part Number: GJYB-57-K80)

Passenger-Side Air Bag Inflator Replacement Procedure:

Parts Information: The service parts are available in one box

Inflator APPS-7

Nuts(x4)

Collar C

Collar A

Stopper Plate

Felt Tape(x2)

CE Label – Not Needed

 

 

Outline:

  1. Remove the inflator from the passenger-side air bag module (A), then replace it with a modified one (B)

 

  1. Pack and return the removed inflator as follows:

 

IMPORTANT: Be sure to follow the packing and shipping instructions provided in the carton and in Attachment IV, Air Bag Inflator Return Instructions.

 

CAUTION:

  • Use the same carton which was used to deliver a new inflator. It is a specialized box that is internationally accepted for shipping an inflator.
  • Pack the old inflator in the box exactly in the same manner as the new inflator was packed.

 

Air Bag Module Removal:

WARNING:

  • Perform the replacement in a clean environment. Oil, grease, water, etc. on components may cause the air bag modules to fail to deploy in an accident, which may cause serious injury. Do not allow oil, grease, water, etc., on components.
  • Inserting a screwdriver, etc., into the connector of an air bag module may damage the connector and cause the air bag module to deploy improperly, which may cause serious injury. Do not insert any foreign objects into the connector.
  • Do not disassemble the vehicle, other than instructed here.
  • Do not make an attempt to directly supply electrical power to the module and the inflator.
  • Keep the module facing upwards at all times, except during replacement.
  • Do not use the module and new inflator if they were dropped on the ground.
  • Avoid module and inflator exposure to temperatures of 194 degrees F (90 degrees C) or more.

 

  1. Turn the ignition switch to the LOCK position.

 

  1. Record the customer’s preset radio stations.

 

  1. Disconnect the negative battery cable and wait for one (1) minute or more.

 

  1. Remove the glove compartment.

 

a. Detach the string from the glove compartment.

b. Press the glove compartment stoppers (A) inward.

c. Lower the glove compartment (B) downward and pull the clips (C) to remove it.

 

  1. Remove the navigation unit (if equipped).

a. Remove the bolts.

b. Remove the navigation unit.

 

  1. Remove the air bag module.

 

CAUTION:

  • Be careful when prying out the stopper plate. Otherwise, damage to the stopper plate could occur.
  • The stopper plate must be pried up before disconnecting the connector. Otherwise, the connector could be damaged if trying to disconnect it with the stopper plate engaged.
  • Use extreme care when disconnecting the connector. Otherwise, damage to the connector could occur.

 

a. Using a flathead screwdriver, gently pry out the connector stopper plate.

b. Disconnect the connectors (A).

c. Remove the bolt (B).

 

NOTE:  If the connector is broken, replace the following new short code.

Part number: GAY2-67-SH0

 

NOTE: If a stopper plate (A) is broken, replace the stopper plate with a new one, if applicable. Two types of  stopper plates exist – an old type (GAY1-67-022) and a new type (GAY2-67-022). The exact switching date from the old type to the new type is unknown. Confirm the configuration of the stopper plate used on the vehicle in repair, and then use the one with the same configuration.

 

Old Type (GAY1-67-022)New Type (GAY2-67022)

 

  1. Lay a protective cloth on the work bench, then place the air bag module on it to avoid any damage or scratches to the surface.

 

Inflator Replacement:

  1. Loosen four (4) nuts until the upper surface of the nuts are aligned with the top edge of the screw thread.

For easier inflator removal, depress the four (4) nuts and make a gap between the inflator and air bag module. NOTE:  Do not depress excessively as the module body may detach.

 

  1. Remove the four (4) nuts, then remove the stopper plate from the air bag module.

 

NOTE:  Discard all of the nuts and stopper plate.

 

  1. Push the inflator end with fingers, then remove it by sliding it in the direction shown below.

 

IMPORTANT: Return the removed inflator in the same carton in which the new part was received. Carefully follow the packing and shipping instructions included in the carton.

 

  1. Paste the felt tape to Straight area (Orange area) the retainer. (Paste in two places)

 

  1. Fold it in half and paste it inside the retainer. Make it the same on both sides.

 

  1. Attach the collar A and C to replacement inflator.

(Location of the collar A: The position is the 1st stage side of the inflator.)

(Location of the collar C: The position is the 2nd stage side of the inflator.)

 

  1. Insert to align the side of the retainer and guide line (Black line) of replacement inflator.

 

  1. Insert the inflator up to the position where it touches the stopper.

The connector direction is 15 ° from the bottom of the retainer.

 

  1. Set the new stopper plate (A) by gently pushing until it touches with the inflator side (B).

 

  1. Keeping the position above, hand tighten the four (4) new nuts.

 

  1. Tighten the four (4) new nuts to the specified torque in the order shown below (1, 2, 3, 4).

 

Tightening Torque: 35 +/- 1.8 in-lbf. {39.8 +/- 2.0 kgf-cm, 3.9 +/- 0.4 Nm} DO NOT USE ANY AIR TOOLS

 

Air Bag Module Reinstallation:

  1. Install the air bag module assembly.

 

  1. Tighten the bolt (A) to the specified torque.

 

Tightening Torque: 70 – 104 in-lbf. {80 – 120 kgf-cm, 7.9 – 11.7 Nm}

 

  1. Re-connect the connectors (B) to air bag module.

 

  1. Securely lock the connectors by depressing the stoppers (A) on the back of the connector.

 

  1. Reconnect the negative battery cable.

 

  1. Turn the ignition switch to the ON position.

 

  1. Verify that the air bag system warning light illuminates for approx. 6 sec., then goes out.

 

NOTE:  If the air bag system warning light does not operate in the manner described above, there is a mal- function in the system. Inspect the system following the on-board diagnostic system procedure according to MS3 online or the Workshop Manual (section 08 Restraints).

 

  1. Reinstall the navigation unit (if equipped).

 

  1. Reinstall the glove box.

 

  1. Re-enter the customer’s preset radio stations.

 

  1. Proceed to “C. CAMPAIGN LABEL INSTALLATION”.

 

Year / ModelPage No.
2004 – 2006 MPV14

 

 

2004 – 2006 MPV:    (Part Number: GJYB-57-K80)

Passenger-Side Air Bag Inflator Replacement Procedure:

 

Parts Information: The service parts are available in one box.

Inflator APPS-7

Nuts(x4)

Collar C

Collar A

Stopper Plate

Felt Tape(x2)

CE Label – Not Needed

 

Outline:

  1. Remove the inflator from the passenger-side air bag module (A), then replace it with a modified one (B).

 

  1. Pack and return the removed inflator as follows:

 

IMPORTANT: Be sure to follow the packing and shipping instructions provided in the carton and in Attachment IV, Air Bag Inflator Return Instructions.

 

CAUTION:

  • Use the same carton which was used to deliver a new inflator. It is a specialized box that is internationally accepted for shipping an inflator.
  • Pack the old inflator in the box exactly in the same manner as the new inflator was packed.

 

Air Bag Module Removal:

WARNING:

  • Perform the replacement in a clean environmental. Oil, grease, water, etc. on components may cause the air bag modules to fail to deploy in an accident, which may cause serious injury. Do not allow oil, grease, water, etc., on components.
  • Inserting a screwdriver, etc., into the connector of an air bag module may damage the connector and cause the air bag module to deploy improperly, which may cause serious injury. Do not insert any foreign objects into the connector.
  • Do not disassemble the vehicle, other than instructed here.
  • Do not make an attempt to directly supply electrical power to the module and the inflator.
  • Keep the module facing upwards at all times, except during replacement.
  • Do not use the module and new inflator if they were dropped on the ground.
  • Avoid module and inflator exposure to temperatures of 194 degrees F (90 degrees C) or more.

 

  1. Turn the ignition switch to the LOCK position.

 

  1. Record the customer’s preset radio stations.

 

  1. Disconnect the negative battery cable and wait for one (1) minute or more.

 

  1. Remove the glove compartment.

a. Bend the stoppers inward (A), then remove.

b. Pull the glove compartment toward you while pushing it downward (1), then remove clip (A).

c. Slide the glove compartment toward driver’s side door (2).

 

  1. Remove the air bag module (A).

a. Disconnect the connector (B).

b. Remove the bolts (C).

 

  1. Lay a protective cloth on the work bench, then place the air bag module on it to avoid any damage or scratches to the surface.

 

Inflator Replacement:

  1. Using a flathead screwdriver, pry out the connector stopper plate (A), then disconnect the connector.

 

CAUTION:

  • Be careful when prying out the stopper plate. Otherwise, damage to the stopper plate could occur. The stopper plate must be pried up before disconnecting the connector. Otherwise, the connector could be damaged if trying to disconnect it with the stopper plate engaged.
  • Use extreme care when disconnecting the connector. Otherwise, damage to the connector could occur.

 

NOTE: If a stopper plate (A) is broken, replace the stopper plate with a new one, if applicable. Two types of  stopper plates exist – an old type (GAY1-67-022) and a new type (GAY2-67-022). The exact switching date from the old type to the new type is unknown. Confirm the configuration of the stopper plate used on the vehicle in repair, and then use the one with the same configuration.

 

Old Type (GAY1-67-022)New Type (GAY2-67022)

 

  1. Loosen four (4) nuts until the upper surface of the nuts are aligned with the top edge of the screw thread.

 

  1. For easier inflator removal, depress the four (4) nuts and make a gap between the inflator and air bag module.

 

NOTE: Do not depress excessively as the module body may detach.

 

  1. Remove the four (4) nuts, then remove the stopper plate from the air bag module.

 

NOTE:  Discard all of the nuts and stopper plate.

 

  1. Push the inflator end with fingers, then remove it by sliding it in the direction shown.

 

IMPORTANT: Return the removed inflator in the same carton in which the new part was received. Carefully follow the packing and shipping instructions included in the carton.

 

  1. Paste the felt tape to Straight area (Orange area) the retainer. (Paste in two places)

 

  1. Fold it in half and paste it inside the retainer. Make it the same on both sides.

 

  1. Attach the collar A and C to replacement inflator.

(Location of the collar A: The position is the 1st stage side of the inflator.)

(Location of the collar C: The position is the 2nd stage side of the inflator.)

 

  1. Insert to align the side of the retainer and guide line (Black line) of replacement inflator.

 

  1. Insert the inflator up to the position where it touches the stopper.

 

The connector direction is 15 ° from the bottom of the retainer.

 

  1. Set the new stopper plate (A) by gently pushing until it touches with the inflator side (B).

 

  1. Keeping the position above, hand tighten the four (4) new nuts.

 

  1. Tighten the four (4) new nuts to the specified torque in the order shown below (1, 2, 3, 4).

 

Tightening Torque: 35 +/- 1.8 in-lbf. {39.8 +/- 2.0 kgf-cm, 3.9 +/- 0.4 Nm} DO NOT USE AIR TOOLS

 

  1. Securely lock the connectors by depressing the stoppers on the back of the connector (A).

 

Air Bag Module Reinstallation:

  1. Re-connect the connector (B), then install the air bag module (A) and the bolt (C).

 

Torque: 60.8 – 86.7in-lbf. {70 – 100 kgf-cm, 6.8 – 9.8 Nm}

 

  1. Install the connector as shown.

 

  1. Reconnect the negative battery cable.

 

  1. Turn the ignition switch to the ON position.

 

  1. Verify that the air bag system warning light illuminates for approx. 6 sec., then goes out.

 

NOTE:  If the air bag system warning light does not operate in the manner described above, there is a mal- function in the system. Inspect the system following the on-board diagnostic system procedure according to MS3 online or the Workshop Manual (section 08 Restraints).

 

  1. Reinstall the glove box.

 

  1. Re-enter the customer’s preset radio stations.

 

  1. Proceed to “C. CAMPAIGN LABEL INSTALLATION”.

 

 

C. CAMPAIGN LABEL INSTALLATION

  1. Fill out a blue “Campaign Label” (9999-95-065A-06) with Campaign No: “2618F”, your dealer code, today’s date.
CAMPAIGN LABEL

  1. Affix it to the hood or bulkhead as shown:
CAMPAIGN LABEL

  1. Return the vehicle to customer.

 


Remedy Instructions and TSB

RCRIT-19V781-7066.pdf 1699.049KB

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XTOOL D5S OBD2 Scanner - 2025 Code Reader for Cars & Trucks with 15 Reset Functions, Crank Sensor Relearn, FCA AutoAuth, CAN FD for GM, Engine ABS SRS Transmission Car Diagnostic Tool
  • Comprehensive OBD2 Scanner with 15 Resets: The XTOOL D5S car code reader and vehicle reset tool provides an advanced diagnostic solution with 15 high demand reset functions, including Electronic Parking Brake Reset (EPB), SAS, BMS Reset, Throttle Body Relearn, TPMS Reset, ABS Bleeding, Injector Coding, Gearbox Match, Suspension Adjustment, Headlight, Window Initialization, Crank Sensor Relearn and more. Equipped with CAN FD Protocol and FAC AutoAuth, the D5S obdii scanner diagnostic tool ensures compatibility with a broad range of modern vehicles, allowing users to address common maintenance needs quickly.
  • 4 Main System Car Diagnostic Scanner & Full OBD2 Diagnostics: The XTOOL D5S vehicle code reader is ideal for home mechanics, DIYers, and professionals, providing access to Transmission/Engine/ABS/SRS to read dtcs, and live data can be displayed in text or up to 4 pid data graphs, along with full OBD2 diagnostics to check the engine light on, other obd2 issues and routine maintenance. This scan tool ensures you can keep your vehicles in top condition, avoiding costly repairs or unexpected breakdowns. NOTE: Some vehicles display three systems after connection because the transmission and engine of some vehicles are integrated into one
  • One-Tap W!Fi Updates + No Software Fees: Enjoy a 5.45” high-resolution touchscreen (1440x720) that’s easy to read, even in low light. Free lifetime software updates over Wi-Fi keep your D5S OBD2 Scanner Diagnostic Tool updated with the latest features—no hidden fees. Ample 32GB storage plus expandable memory ensures room for all your diagnostic data, while durable silicone grips provide comfortable, secure handling. This makes D5S a cost-effective, long-term investment for continuous diagnostic support, a reli~able automotive scanner diagnostic tool for your family
  • Wide Compatibility Across 90+ Vehicle Brands: The XTOOL D5S Scanner for cars and trucks works with OBDII-equipped vehicles built after 1996, covering over 90 vehicle brands, including 12V diesel and SUVs, minivans, and light-duty trucks. It supports most of protocols include CAN FD for broad compatibility. For vehicle-specific compatibility, send us your vehicle information to check the compatibility before purchase
  • Super Clear Navigation Display: The XTOOL D5S car scanner enhances your diagnostic workflow with a super clear navigation display, designed for convenience and speed. TOP Capability include a Voltage Display for real-time monitoring of your vehicle’s electrical system, a “My Vehicle” Menu for adding and managing vehicle information, and Quick Button Interfaces for both Auto Scan and OBD2 Diagnostics, ensuring you can quickly access the menu you need. These features streamline the diagnostic process, allowing you to focus on what matters most—Efficient vehicle maintenance
Bestseller No. 9
FOXWELL OBD2 Scanner NT716 Bidirectional Scan Tool, ABS SRS Transmission Engine, 9 Resets, Code Reader, Car Scanner with ABS Bleeding/SAS/Oil Light/EPB/BMS/DPF/Throttle Relearn/Injector Coding/TPMS
  • 2025 FOXWELL Scanner NT716: New Bidirectional Scan Tool – Get active test capabilities for ABS, Airbag, Transmission, and Engine systems, easily perform various tests such as injectors, Cooling Fan, Fuel Pump, etc.The price of $ 200+ enjoys a $ 300-500 code reader service! With the NT716 Scanner Diagnostic Tool, You only need to plug in the device to accurately obtain real -time data information. To understand whether your car's system actuator is normal, prevent danger in advance, and drive with confidence. 👉P.S. The active test function needs to be upgraded before it can be used.
  • 4-System Car Scanner for ABS, Airbag, Transmission, and Engine – Easily read error codes and ECU information, view 4-in-1 live data, and save or download data for later reference. The built-in DTC library explains fault codes clearly, and once issues are fixed, you can clear codes and turn off warning lights with just one tap. FOXWELL NT716 Code Scanner empowers you to handle most diagnostics on your own, saving you time and money instead of relying on an elusive mechanic.
  • 9 Reset Functions – Unlike other obd2 scanner diagnostic tools in this price range that offer only 5–7 resets, FOXWELL NT716 scan tool supports 9 essential reset functions, including ABS Bleeding, SAS, Oil Light, EPB, BMS, DPF, Throttle Relearn, Injector Coding, and TPMS. You can monitor the running status of various systems of the car by live data flow, identify potential problems, reset system data, and extinguish the flashing oil lamp fault light! ❗Notice:This product does NOT have special functions for car k-ey p-rogramming.
  • Full OBD2 Scanner with Plug-and-Play – Enjoy comprehensive OBDii functions, including AutoVIN for automatic vehicle info recognition, one-click I/M Readiness for emissions checks, real-time data, and freeze frame capture… Scanner FOXWELL NT716 makes it easy to prepare for annual inspections, helping you stay road-ready with confidence each year.
  • 5.5" HD Touchscreen Tablet Diagnostic Scanner– Get rid of the confusion caused by the 2.8" scanner with multi - button operation; Built -in 4000mAh battery, the new version of the battery life is greatly enhanced; No subscription fee, no additional charges, share reports anytime, one - click free WiFi upgrade; Android 9.0 system, 24+language , support 100+ car brands from 1996 to 2025.
SaleBestseller No. 10
2025 FOXWELL NT614 Elite OBD2 Scanner with 5 Resets ABS Bleeding/SAS Calibration/Oil/EPB/Throttle, Upgrade of NT604 Code Reader Scan Tools, ABS SRS Engine Transmission Battery Test Car Scanner
  • 【UPGRADE OF NT604-POWERFUL 5 RESETS】Wanna to do maintenance service for your car however the basic 4 system scanner tool can't do it? Then FOXWELL NT614 Elite-the upgraded version of nt604, was born for providing you with 5 special functions-ABS Bleeding/Oil Reset/SAS Calibration/EPB Reset/Throttle Reset. These functions are enough for your daily needs. No need to buy those 300-600 dollors obd2 scanner. Saving your unnecessary repair fee with FOXWELL nt614 car scanner diagnostic tool!
  • 【ENGINE/ABS/SRS/TRANSMISSION CODE READER】Don't know what's wrong with your car when the warning light of ABS, transmission, SRS, Engine flashes? NT614 Elite obd2 scanner can pinpoint the problem components. It boasts many functions of engine, abs, srs and transmission such as read & erase fault codes and grapgh live data like engine temp, wheel speed sensor, read transmission temperature, etc. Compared with car repairs, using foxwell nt614 elite is more convenient and a-ffordable.
  • 【Best Bang For Your Buck!-FOXWELL NT614 Elite】1. 2025 New software-faster than old one. 2. One click lifetime WIFI f-ree update, no need to use the annoying Micro SD card. 3. New Update-No need to register on the FOXWELL website before use, more convenient! 4. More intuitive viewing with new interface, you can find I/M, Battery Test, DTC Lookup directly.
  • 【ABS BLEEDING OBD SCANNER】Do you always feel the brake pedal was slowly sinking to floor or it's loose after doing a complete front & rear brake job? And then you need to take more time than normal to stop your car, which is very dangerous. That's because when you open the brake system to replace components, air gets inside. To get a firm brake pedal, the air need to be removed by bleeding the brakes. NT614 Elite odb2 scanner can do ABS BLEEDING perfectly for your cars.
  • 【SMART AUTOVIN & LIFETIME F-REE WIFI UPDATE & PERFECT GIFT CHOICE】With the fantastic AUTOVIN function, this nt614 scan tool can get your VIN and vehicle info rapidly. No need to spend much time in finding your VIN and input it one by one. Also, the lifetime f-ree wifi update is provided for more vehicle coverage, bug fixes, newly added parameters. SAVE AT LEAST 1000+ PER YEAR. And this automotive scanner is a best gift for your Dad, Husband, Boyfriend and Handy Men.

Last update on 2025-04-19 / Affiliate links / Images from Amazon Product Advertising API


 

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