“This site contains affiliate links for which OEMDTC may be compensated” |
Subject:
RATTLE NOISE FROM FRONT DOOR GLASS |
Bulletin No: 09-038/16 |
Last Issued: 06/09/2016 |
BULLETIN NOTE
This bulletin supersedes the previously issued bulletin(s) listed below. The changes are noted in Red beside the change bars.
Previous TSBs: | Date(s) Issued: |
09-016/15 | 05/18/15 |
09-017/14 | 08/29/14, 03/05/14 and 08/18/14 |
09-011/13 | 04/17/13 |
APPLICABLE MODEL(S)/VINS
2014-2016 Mazda6
2014-2016 Mazda3
DESCRIPTION
Some vehicles may experience a rattle noise from the front door glass when driving with the window open approx. 1/2 to 4 inches (1 – 10 cm).
The rattle noise may be caused by insufficient holding force of the glass run channel. To increase the holding force, the shape of glass run channel has been changed and non-woven pads have been attached to the glass run channel.
Customers having this concern should have their vehicle repaired using the following repair procedure.
REPAIR PROCEDURE
- Verify the customer concern. The rattle noise should go away when holding the slightly opened window by hand or when the window is completely closed.
- If the noise goes away, proceed to the next step to attach non-woven pads to Positions A and/or B of the glass run channel as shown below.
NOTE: Depending on vehicle type, a non-woven pad or resin foam may have already been attached to Position A. In this case, it is not necessary to attach additional non-woven pads to this position.
- If the noise does not go away, this service bulletin does not apply. Troubleshoot the noise according to section 09 (Body and Accessories) of the MS3 online instructions or the Workshop Manual.
(O = Outer, F = Front, J = Molded Joint Line, R = Rear)
- Obtain the 0.25mm thick pad from the Noise Parts Set and cut pads to size for the position(s) according to vehicle type listed in the tables below.
Mazda3 (Japan Built)
Vehicle Type | Production Date | VIN Range | Position and Size (T x W x L mm) | ||
Position A | Position B | ||||
A | On or before 7/1/14 | JM3BM****** | 100001 to 218352 | O (1 x 7 x 50) | O (1 x 7 x 40) |
B | On or after 7/2/14 | JM3BM****** | 218353 to 999999 | X | O (1 x 7 x 40) |
Mazda3 (Mexico Built)
Vehicle Type | Production Date | VIN Range | Position and Size (T x W x L mm) | ||
Position A | Position B | ||||
A | On or before 6/2/14 | 3MZBM****** | 100001 to 117653 | O (1 x 7 x 50) | O (1 x 7 x 40) |
B | On or after 6/3/14 | 3MZBM****** | 117654 to 999999 | X | O (1 x 7 x 40) |
Mazda6
Vehicle Type | Production Date | VIN Range | Position and Size (T x W x L mm) | ||
Position A | Position B | ||||
B | All | JM1GJ****** | 100001 to 999999 | X | O (1 x 7 x 40) |
O: Attach the specified size of non-woven pad.
X: A non-woven pad or a resin foam has already been attached to this position, so it is not necessary to attach another one.
- Using a straight-edge and sharp knife, cut the pad into the sizes necessary for the vehicle repair, then stack the 4 pieces on top of one another to create a 1mm thick pad.
- Open the door glass fully and pull the glass run channel off of the door frame (right side glass run channel shown below).
- Degrease the glass run channel where the pads for Positions A and/or B will be attached to the glass run channel.
NOTE: Depending on the vehicle type, degreasing is not necessary for Position C or Positions C and A if a non-woven pad or a resin foam has already been attached there.
- Apply an adhesion promoter (one that is suitable for use on plastic) to the locations where the pads will be attached.
NOTE:
- Obtain adhesion promoter locally.
- Recommended adhesion promoter: 3M K-540NT, K500 or 4298UV. If these products cannot be obtained, any adhesion promoter suitable for plastic can be used.
- According to the vehicle type, attach the non-woven pads to the glass run channel as shown below.
POSITION A: Attach 50mm pad (A) BELOW the molded joint line (J) as shown below.
Vehicle: Mazda3 – Type A | Pad Size: 1 x 7 x 50mm |
(O = Outer, F = Front, G = Glass Run Channel (RH), J = Molded Joint Line, R = Rear) |
POSITION B: Attach 40mm pad (A) right ABOVE the molded joint line (J) as shown below.
NOTE: The images below are of a perspective view. Attach the 40mm pad along the uneven line of the back-side of the lip.
Vehicle: Mazda3 and Mazda6 – Type B | Pad Size: 1 x 7 x 40mm |
(O = Outer, F = Front, G = Glass Run Channel (RH), J = Molded Joint Line, R = Rear) |
- Reinstall the glass run channel back to the original position.
- Operate the door glass up and down to verify proper operation.
- Repeat the repair on the glass run channel on the other side if necessary.
PART(S) INFORMATION
Description | Qty. | Notes | Part Number |
Noise Parts Set | 1 | Use non-woven of 0.25 mm thickness.
(One sheet can repair 5 to 12 vehicles, depending on the vehicle type) |
TA01-76-100 |
WARRANTY INFORMATION
NOTE:
- This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
- This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
- Additional diagnostic time cannot be claimed for this repair.
Warranty Type | A | |
Symptom Code | 82 | |
Damage Code | 97 | |
Part Number Main Cause | ****-59-605* / ****-58-605*
NOTE: Check the GEPC for the part number of the glass run channel applicable to the VIN of the repaired vehicle. |
|
Quantity | 0 | |
Operation Number / Labor Hours | Attach sheet to Position B only | XXL41XRX / 0.2 Hrs. (one side) XXL42XRX / 0.3 Hrs. (both sides) |
Attach sheet to Positions A and B | XXJ5CXRX / 0.3 Hrs. (one side) XXJ5DXRX / 0.4 Hrs. (both sides) |
NOTE: Do not claim the noise parts set (P/N TA01-76-100) as a related part. The amount of pad and adhesion promotor used for this repair is included in the labor allowance.
09-038/16
06/09/2016
https://www.nhtsa.gov/recalls?nhtsaId=10092775
https://www.nhtsa.gov/recalls?nhtsaId=10092025
https://static.nhtsa.gov/odi/tsbs/2016/SB-10092025-6903.pdf
09-016/15
05/18/2015
https://www.nhtsa.gov/recalls?nhtsaId=10105445
https://static.nhtsa.gov/odi/tsbs/2015/SB-10105445-2532.pdf
- Streak-Free Shine
- Removes Tough Stains
- Outperforms the Competition
- THE GO TO GLASS CLEANER - Streak Free is the gentle, tint safe glass cleaner that removes dirt, dust, fingerprints, grease, oil, and grime with no left over residue, no streaking, and no fuss.
- A TRUELY CLEAN EXPERIENCE - Streak Free leaves no streaks, spots, or stains and truly makes your glass disappear; containing static inhibiting agents that help resist dust that is attracted to the surface due to the charge generated by rubbing surface with a towel.
- AMMONIA FREE - Streak Free is the gentle ammonia free formula safe for any window tint film; Other cheaper glass cleaners work by using harsh and toxic chemicals that stain, bubble, and degrade your tint.
- NO HARSH CHEMICALS - Streak Free is mixed without volatile chemicals, harsh cleaners, or caustic ingredients, ensuring your expensive tint gets the most delicate yet thorough cleansing experience possible.
- NOT JUST FOR YOUR CAR - Perfect for auto, home, and office; works on glass, mirrors, screens, lenses, & more; Professional grade results anyone can achieve
- 100% RESIDUE FREE: There’s no streaks, no drips, and no mess thanks to the Invisible Glass formula. This unique formula contains no streaky soaps, scents, or dyes. Absolutely zero residue is left behind on your glass.
- CONVENIENT SPRAY-THRU CAP: This 15 oz. aerosol is easy to use and store with its capless design for a brilliant shine on all glass surfaces. Remove road grease and grim, dirt, fingerprints, salt, mud and more from your windshield and mirrors for a striking shine.
- FINE MIST CLEAN: This fine mist sprays evenly and fully clings to glass without drips and dribbles, so you get a deep clean that shines from within. It’s safe to use both indoors and outdoors!
- TINT SAFE: Our unique Invisible Glass formula contains no ammonia, so it’s perfect for use on tinted and non-tinted glass. Use it at home, on stainless steel appliances, in the car, on the boat, at the office, and more.
- MADE IN USA: Proudly American-made, you can trust the quality and superior formula of this glass cleaner and window spray. It’s the best super window cleaner you can buy.
- INVISIBLE GLASS CLEANER: See why Invisible Glass Cleaner is the #1 top seller in automotive for window and glass cleaning at home and in the car. Get a superior, brilliant clean that’s instantly noticeable.
- 100% RESIDUE FREE: There’s no streaks, no drips, and no mess thanks to the Invisible Glass formula. This unique formula contains no streaky soaps, scents, or dyes. Absolutely zero residue is left behind on your glass.
- DEEP-CLEANSING FOAM: This unique foam cleanser scrubs deep to remove road grease and grim, dirt, fingerprints, salt, mud and more from your windshield and mirrors for a striking shine.
- TINT SAFE: The unique Invisible Glass formula contains no ammonia, so it’s perfect for use on tinted and non-tinted glass. Use it at home, on stainless steel appliances, in the car, on the boat, at the office, and more.
- FINE MIST CLEAN: This fine mist sprays evenly and fully clings to glass without drips and dribbles, so you get a deep clean that shines from within. It’s safe to use both indoors and outdoors!
- Country Of Origin: United States
- Model Number: 50
- Item Package Dimension: 13.779527545" L x 7.87401574" W x 7.87401574" H
- Item Package Weight: 9.259415004 lb
- TOUGH ON GRIME - Signature Series Glass Cleaner cuts through tough grime, grease, dirt, and filth to restore perfect streak-free clarity to glass inside and outside any automobile without using noxious chemicals.
- PROFESSIONAL STRENGTH FORMULA - With a few sprays of Signature Series Glass Cleaner, dirt and debris simply disappear; the advanced glass cleaner decontaminates the area fast, and reduces static cling to help repel future dirt and dust.
- STREAK FREE - While generic window cleaners leave streaks and harm window tint, the advanced Signature Series formula restores streak-free clarity without staining or damaging tint films or clear plastics.
- SAFE FOR ALL GLASS SURFACES - The unique formula works on any glass surface, window tint film, computer screens, LCD televisions, household windows, and even plastic windows and windscreens like plexiglas parts.
- IMPROVE CLARITY - There are enough distractions while driving; take any dirt, grime, or debris out of the equation, and use Signature Series Glass Cleaner for improved clarity and safety when driving out on the road!
- RESIDUE FREE: The Invisible Glass CLEAR DRY formula contains no streaky soaps, scents, or dyes leaving absolutely ZERO residue on your glass.
- AMMONIA-FREE: This unique formula contains no ammonia, so it’s perfect for use on tinted and non-tinted glass
- CONVENIENT SPRAY BOTTLE: This 22-Ounce trigger spray bottle makes it easy to squeeze out every drop of glass cleaner for a brilliant shine on all glass surfaces in your car, truck, boat and RV. Perfect for use at home and the office tool
- SURFACES: Easily remove dirt, pet slobber, grease, fingerprints, sap, bugs and more from glass surfaces such as windshields, windows, and mirrors
- MADE IN USA: Proudly American-made, you can trust the quality and superior formula of this glass cleaner and window spray. It’s the best super window cleaner you can buy
- RESIDUE FREE: The Invisible Glass ClearDry formula contains no streaky soaps, scents, or dyes leaving absolutely ZERO residue on your glass.
- AMMONIA-FREE: This unique formula contains no ammonia, so it’s perfect for use on tinted and non-tinted glass.
- CONVENIENT SPRAY BOTTLE: The Invisible Glass 16-Ounce trigger spray bottle makes it easy to squeeze out every drop of glass cleaner for a brilliant shine on all glass surfaces in your car, truck, boat and RV. Perfect for use at home and the office too.
- SURFACES: Easily remove dirt, pet slobber, grease, fingerprints, sap, and more from glass surfaces such as windshields, windows, and mirrors
- MADE IN USA: Proudly American-made, you can trust the quality and superior formula of this glass cleaner and window spray. It’s the best super window cleaner you can buy.
- PRO-STRENGTH: Pro-Strength glass cleaner spray to easily clean
- GENTLE AND SAFE: safe on window tint
- QUICK CLEANING: Quickly cleans
- STREAK-FREE: anti-hazing auto window cleaner is streak-free for perfect clarity
- SUPERIOR CLEANING: Auto glass cleaner spreads and wipe off quickly, with superior cleaning ability to tackle even the dirtiest glass
- Intimate Combination: The car windshield cleaner with a detachable handle, can be disassembled into halves for storage. It comes with 4 pcs washer towels (one more than others) and one 60ml spray bottle.
- Fast and Easy to Clean Auto Windshield: Clean car window interiors and exteriors without straining. No more hurting your back. With the extra long extension handle (longer than others) and bigger pivoting head getting to those hard-to-reach car window bases is simple. The twist lock on the handle is tight and it stays extended all the way.
- Multiple Applications: Works well as a fog and moisture removal tool. Use the cleaning brush set in your car, hard-to-reach windows in your house, television, glass screens, glass mirrors, and even floors. Good for all-size cars, trucks, SUVs, and RVs.
- Great Design Car Window Cleaner: A washable microfiber pad with good water absorbability. There is absolutely no streaking nor lint left behind. Avoid using fabric softener or bleach when cleaning microfiber pads.
- A safety hammer at the joint of the handle and panel shall be a choice to get through an emergency, which is made of high-grade carbon steel.
Last update on 2024-04-25 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.