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Subject:
ROUGH IDLE AND/OR MIL ON WITH DTC P0300, P0301, P0302, P0303 OR P0304 IN COLD TEMPERATURE |
Bulletin No: 01-011/16 |
Last Issued: 06/20/2016 |
BULLETIN NOTE
This bulletin supersedes the previously issued bulletin(s) listed below: The changes are noted in Red beside the change bars.
Previously issued TSBs | Date issued: |
01-011/16 | 04/15/2016 |
APPLICABLE MODEL(S)/VINS
2014-2016 Mazda3
2014-2016 Mazda6
2013-2016 CX-5
DESCRIPTION
When the engine is started for the first time after parking the vehicle overnight in cold conditions (below zero degrees Celsius), some vehicles may exhibit a rough idle and/or the check engine light on with any of the following DTC(s) stored in memory.
- P0300 – Random misfire detected
- P0301 – Cylinder No.1 misfire detected
- P0302 – Cylinder No.2 misfire detected
- P0303 – Cylinder No.3 misfire detected
- P0304 – Cylinder No.4 misfire detected
This may be caused by frozen water accumulated in the main silencer, restricting exhaust flow.
Customers having this concern should have their vehicle repaired using the following repair procedure.
REPAIR PROCEDURE
- Replace the main silencer. Refer to MS3 online or Workshop Manual.
- Mazda3 – EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5]
- Mazda6 – EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5]
- CX-5 – EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.0, SKYACTIV-G 2.5]
- Inspect the engine oil level. If the engine oil level is above the F mark, replace the engine oil.
- Erase any stored DTC(s).
- Verify repair.
PART(S) INFORMATION
Description | Qty. | Notes | Part Number |
SILENCER ASSY-MAIN | 1 | Mazda3 4 door | PEY7-40-100 |
SILENCER ASSY-MAIN | 1 | Mazda3 5 door | PEY8-40-100 |
SILENCER ASSY-MAIN | 1 | Mazda6 | PYY3-40-100 |
SILENCER ASSY-MAIN | 1 | CX-5 2.0L | PEY6-40-100 |
SILENCER ASSY-MAIN | 1 | CX-5 2.5L 2WD | PYY1-40-100 |
SILENCER ASSY-MAIN | 1 | CX-5 2.5L 4WD | PYY2-40-100 |
GASKET-EXH PIPE | 1 | — | PE23-40-305 |
NUT-SELFLOCK | 2 | — | 9994-61-000 |
WARRANTY INFORMATION
NOTE:
- This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
- This repair will be covered under Mazda’s New Vehicle Limited Warranty term.
- Additional diagnostic time cannot be claimed for this repair.
Replace main silencer | Replace main silencer and engine oil | |
Warranty Type | A | |
Symptom Code | 03 | |
Damage Code | 9W | |
Diagnostic Trouble Code (DTC) | P0300, P0301, P0302, P0303, or P0304 | |
Part Number Main Cause | ****-40-100 | |
Quantity | 1 | |
Operation Number / Labor Hours: | XXM1GARX / 0.4 Hrs. | XXM1GBRX / 0.6 Hrs. |
NOTE:
- Warranty claim submission will require entry of a valid DTC.
- Attach the IDS session file with FFD and Mode 6 to the RO.
01-011/16
06/20/2016
https://www.nhtsa.gov/recalls?nhtsaId=10092916
https://www.nhtsa.gov/recalls?nhtsaId=10092062
https://static.nhtsa.gov/odi/tsbs/2016/SB-10092916-6903.pdf
01-011/16
04/15/2016
https://www.nhtsa.gov/recalls?nhtsaId=10093142
https://static.nhtsa.gov/odi/tsbs/2016/SB-10093142-6903.pdf
- Resonated tips are to enhance sound output
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- Dimension: Standard 1.5"-2.5" x 4" x 9" (inlet, outlet, and overall length); Fits for cars with 1.5"/1.75"/2.0"/2.25"/2.5" outside diameter exhaust pipes, no matter what its model is (Please make sure the outside diameter of your car tailpipe is between 1.5-inch and 2.5-inch before purchase)
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- Dimension: Ajustable 1.5-2.5 inch inside diameter inlet, 4 inch outside diameter outlet, 9 inch overall length; universal for all 1.5"/ 1.75"/ 2.0"/ 2.25"/2.5" outlet outside diameter exhaust tailpipes, but NOT for 2.5" inside diameter tailpipes
- Notice: The outlet outside diameter of your exhaust tubing should be equal to the inlet inside diameter of the exhaust tip (between 1.5-inch and 2.5-inch)
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- Easy to Install: Adopt a screw connection, loosen the screws on the tail pipe, and then put the tail pipe in the appropriate position of the tail of the car exhaust pipe, and then use a wrench to fasten the screw. It only takes several minutes to do it by itself.
- Specification: Package include 1 x exhaust pipe. Tailpipe size is 6.29" x 3.46". Fits most exhaust pipe diameters of on the market. Please measure the diameter of your pipe outlet before purchasing.
- 2.5 inch inside diameter inlet, 4 inch outside diameter outlet, 17 inch overall length.
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- Weld on installation.
- 【Dimension】2.5 inch inlet diameter, 4 inch outlet diameter, 5 inch overall length, Universal fits 2.5 inch outer diameter tailpipe.
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Last update on 2024-04-18 / Affiliate links / Images from Amazon Product Advertising API
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