Water Pump Coolant Leak – 2003-2017 Mazda

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 Subject: WATER PUMP COOLANT LEAK Bulletin No: 01-016/16
Last Issued: 08/26/2016

 

BULLETIN NOTE

This bulletin supersedes the previously issued bulletin(s) listed below: The changes are noted in Red beside the change bars.

Previously issued TSBs: Date issued:
01-004/09 02/03/2009

 

APPLICABLE MODEL(S)/VINS

2004-2017 Mazda3 2016-2017 Mazda CX-3 2007-2017 Mazda CX-9
2006-2015 Mazda5 2013-2017 Mazda CX-5 2004-2005 Mazda Miata
2003-2017 Mazda6 2007-2012 Mazda CX-7 2006-2017 Mazda MX-5

 

DESCRIPTION

There is a concern that some water pumps are being replaced that are not faulty, due to signs of a very small coolant leak from the bleed hole. This Service Bulletin is to inform you about the water pump sealing mechanism and the criteria if replacement is necessary or not.

 

Normal Water Pump coolant seepage
Normal Water Pump coolant seepage Normal Water Pump coolant seepage

 

A mechanical seal (A) is used for the water pump. This mechanical seal can seal coolant (B) by sliding a mating ring (C) against a seal ring (D). When the sliding surface temperature of the mechanical seal is more than 248 °F (120 °C) while driving, a small amount of steam (E) is leaked and bleeds through the bleeding hole (F). After drying, the steam leaves a green coolant deposit near the water pump bleed hole (F). This is a normal condition and does not require water pump replacement. The water pump should only be replaced if there is an accumulation of crystallized coolant near the bleed hole.

mechanical seal (A)

 

Bleed hole (F) is located under water pump Dried coolant steam shows as green-color deposit at bleed hole.
Bleed hole (F) Dried coolant steam shows as green-color deposit at bleed hole

 

Water Pump Samples:

GOOD

No accumulation of crystallized coolant.

DO NOT replace the water pump.

NG

Accumulation of crystallized coolant near the bleed hole (F).

Replace the water pump.

Water Pump Samples Water Pump Samples
Water Pump Samples Water Pump Samples
Water Pump Samples Water Pump Samples

 

REPAIR PROCEDURE

  1. Verify customer concern.

REPAIR PROCEDURE

  1. Verify repair.

01-016-16-3220

01-016/16

https://www.nhtsa.gov/recalls?nhtsaId=10092584

https://static.nhtsa.gov/odi/tsbs/2016/SB-10092584-6903.pdf

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Zerex Asian Vehicle Green Silicate and Borate Free 50/50 Ready-to-Use Antifreeze/Coolant 1 GA
  • UNSURPASSED FREEZE PROTECTION AND ANTI-BOIL PERFORMANCE outperforms industry standards.Fit Type: Universal
  • PHOSPHATE ADDITIVES SAFEGUARD AGAINST CORROSION, SCALE AND RUST while protecting all cooling system metals (including aluminum)
  • HIGH-QUALITY ADDITIVES PROTECT AGAINST LEAKS and won’t harm gaskets, hoses, plastics or original vehicle finish
  • PRE-MIXED GREEN FORMULA IS READY-TO-USE in a 50/50 ratio with deionized water to protect all modern engine components from winter freezing (-34F) and summer boiling (265F).
Bestseller No. 2
PEAK OET Extended Life Green Concentrate Antifreeze/Coolant for Asian Vehicles, 1 Gal.
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  • GUARANTEED: When installed as part of a complete flush and fill, PEAK guarantees this coolant will provide service life protection of up to 150,000 miles or 5 years.
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Valvoline Multi-Vehicle 50/50 Prediluted Ready-to-Use Antifreeze/Coolant 1 GA, light yellow/green.
  • CONTAINS ALUGARD PLUS FOR COMPATIBLITY WITH ALL ETHYLNE GLYCOL-BASED COOLANTS in automobiles and light duty trucks.Fit Type: Universal
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  • HIGH-QUALITY ADDITIVES PROTECT AGAINST LEAKS and won’t harm gaskets, hoses, plastics or original vehicle finish
  • PRE-MIXED YELLOW FORMULA IS READY-TO-USE in a 50/50 ratio with deionized water to protect all modern engine components from winter freezing (-34F) and summer boiling (265F).
  • To use it in all makes and models designed to use ASTM D3306
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PEAK OET Extended Life Red/Pink 50/50 Prediluted Antifreeze/Coolant for Asian Vehicles, 1 Gal.
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  • PROTECTS: Advanced formulation prevents rust & corrosion protecting all engine cooling system components
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  • GUARANTEED: When installed as part of a complete flush and fill, PEAK guarantees this coolant will provide service life protection up to 150,000 miles or 5 years.
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  • Pentofrost A2 50/50 Prediluted is a ready-to-use Antifreeze/Coolant for select Asian vehicles that specify 'green' Antifreeze/Coolant - just pour and go, no dilution necessary
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  • OE Reference Numbers: Kia/Hyundai: 00232-19010; Mazda: 0000-77-501E-02; Mitsubishi: MZ311986; Nissan/Infiniti: 999MP-AF000P; Subaru: SOA868V9210; Suzuki: 99951-50000
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Zerex Original Green Low Silicate 50/50 Prediluted Ready-to-Use Antifreeze/Coolant 1 GA
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ANF BRANDS (1 Gallon) - Prestone AF2100 Antifreeze and Coolant: 50/50 Ready to Use, Universal and Sponge
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PEAK Global Lifetime 50/50 Prediluted Antifreeze and Coolant for All Vehicles, 1 Gal.
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OEM Recochem 86-384GROEMH Green Premium Antifreeze 50/50 Extended Life Green
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  • Recommended change interval: 250,000 km or 5 years service protection. For best results, do not mix with conventional high pH, borate or silicate based antifreeze/coolant.
  • Product contains bitterant

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