Replacement Engine Assembly Failure – 2007-2017 Mazda

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Replacement Engine Assembly Failure

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If an engine assembly is replaced after a catastrophic internal mechanical failure, clean the intake manifold internally before installing a replacement engine assembly. If the intake manifold is not cleaned properly, the replacement engine may fail prematurely.

Metallic debris from the old engine (with catastrophic internal mechanical failure) may rest inside the intake manifold. When the new engine assembly is installed, debris in the intake manifold will be ingested into the new engine and cause internal damage.

 

Metallic Debris

 

Clean the intake manifold internally to remove any debris from old engine before installing the new
replacement engine assembly.

If the intake manifold cannot be properly cleaned internally, replace it.

Metallic Debris from old engine

 

Warranty Compliance

Note: Mazda’s Warranty Policy does not cover damage to the replacement engine if the intake manifold was not cleaned properly.


MAKE MODEL YEAR
MAZDA CX-3 2016
MAZDA CX-5 2013-2016
MAZDA CX-7 2007-2012
MAZDA CX-9 2007-2016
MAZDA MAZDA2 2011-2017
MAZDA MAZDA3 2007-2017
MAZDA MAZDA5 2011-2016
MAZDA MAZDA6 2007-2017
MAZDA MX-5 2007-2016
MAZDA RX-8 2007-2011

 


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https://www.nhtsa.gov/recalls?nhtsaId=10092724

https://www.nhtsa.gov/recalls?nhtsaId=10085289

https://static.nhtsa.gov/odi/tsbs/2016/MC-10085289-6903.pdf

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