Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather – 2012-2016 Mazda

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Subject:

CHECK ENGINE LIGHT ON WITH DTC P0116 OR P011A WHEN STARTING IN COLD WEATHER

Bulletin No: 01-015/15
Last Issued: 07/21/2015

 

BULLETIN NOTE

  • This bulletin supersedes the previous bulletin 01-015/15 issued on 07/21/15. The APPLICABLE MODEL(S)/ VINS and CALIBRATION INFORMATION have been revised.
  • Changes are noted below beside the change bar in Red.

 

APPLICABLE MODEL(S)/VINS

2012-13 Mazda3 (with SKYACTIV 2.0L)

2014-15 Mazda3 (Japan built) vehicles with VINs lower than JM1BM******267077 (produced before March 30, 2015)

2014-15 Mazda3 (Mexico built) vehicles with VINs lower than 3MZBM******206580 (produced before March 30, 2015)

2014-16 Mazda6 (with Fed or Mexico emissions) vehicles with VINs lower than JM1GJ******426011 (produced before April 8, 2015)

2014-16 Mazda6 (with Calif emissions) vehicles with VINs lower than JM1GJ******430008 (produced before May 1, 2015)

2013-16 CX-5 vehicles with VINs lower than JM3KE******656820 (produced before April 8, 2015)

 

DESCRIPTION

Some vehicles using an auxiliary heater (block heater) may experience the check engine light on with DTC P0116:00 or P011A when starting in cold weather below 32 °F (0 °C).

  • P0116:00: ECT sensor No.1 circuit range/performance problem
  • P011A:00: ECT sensor No.1/No.2 performance problem

This is caused by error detection logic of the PCM. To correct the problem, the control logic of the PCM has been changed.

Customers having this concern should have their vehicle repaired using the following repair procedure.

 

REPAIR PROCEDURE

  1. Check the ECT sensors and wiring/connections according to the instructions on MS3 online or in the Workshop Manual.
    1. If a problem is found, this Service Information is not applicable.
    2. If no problem is found, proceed to the next step.
  2. Using IDS 97.01 or later software, reprogram the PCM to the latest calibration (refer to “Calibration Information” table) by following the “Module Reprogramming” procedure.

NOTE:

  • Verify the current PCM file name in the vehicle by the log view screen. If it is the same as found in the chart below (or later), it is not necessary to reprogram the PCM.
  • Always update the IDS tool first, then follow the on-screen instructions to download the calibration file for PCM reprogramming.
  • Refer to “Service Caution for reprogramming” on MS3 IDS Page.
  • After reprogramming, verify the file name matches with the chart below.

NOTE:

  • Always update the IDS tool first, then follow on-screen instructions to download the needed calibration file for PCM reprogramming.
  • It is not necessary to remove any fuses or relays during PCM reprogramming when the IDS screen prompts you to do so. You may accidentally stop power to one of the PCM terminals and cause the PCM to be blanked, or you may receive error messages during the IDS reprogramming procedure.
  • IDS shows the calibration part numbers after programming the PCM.
  • Please be aware that PCM calibration part numbers and file names listed in any Service Bulletin may change due to future releases of IDS software, and additional revisions made to those calibrations for service related concerns.
  • When reprogramming a PCM, IDS will always display the “latest” calibration P/N available for that vehicle. If any calibration has been revised/updated to contain new information for a new service concern/issue, it will also contain all previously released calibrations.
  • Start/Stop button vehicles only: DO NOT press the start/stop button during the reprogramming process.
  • When performing this procedure, we recommend using the “Power Supply” mode in the Battery Management System to keep the vehicle battery up to capacity. If a different charger is used, make sure it does not exceed 20 AMPS. If it exceeds 20 AMPS, it could damage the VCM.
  1. After performing the PCM reprogramming procedure, clear DTCs.
  2. After clearing DTCs, start the engine and confirm that no warning lights stay on.

NOTE:

  • If any DTCs should remain after performing DTC erase, diagnose the DTCs using MS3 online instructions or Workshop Manual section 01-02.
  • After PCM reprogramming, it is no longer necessary to road test the vehicle to “relearn” KAM (Keep Alive Memory).

 

CALIBRATION INFORMATION

2012-13 Mazda3

Emissions Transmission File Name
Calif (PZEV) M/T PUYG-188K2-B
A/T PUYH-188K2-A
Calif (ULEV) M/T PSZG-188K2-D
A/T PSZH-188K2-D
Fed M/T PSZJ-188K2-D
A/T PSZK-188K2-D

 

2014-15 Mazda3 (Japan built) for VINs starting with JM1

Engine Emissions Transmission File Name Note
2.0L Calif (PZEV) M/T PELC-188K2-C Mitsubishi
PELD-188K2-C Denso
A/T PELA-188K2-C Mitsubishi
PELB-188K2-C Denso
Calif (ULEV) M/T PE18-188K2-E Mitsubishi
PEAA-188K2-E Denso
A/T PE19-188K2-D Mitsubishi
PEAB-188K2-D Denso
Fed M/T PE5J-188K2-E Mitsubishi
PEAC-188K2-E Denso
A/T PE5K-188K2-D Mitsubishi
PEAD-188K2-D Denso
2.5L Calif (PZEV) A/T PY08-188K2-D Mitsubishi
PY2L-188K2-D Denso
PY2P-188K2-F w/ i-ELOOP, Mitsubishi
PYFG-188K2-A w/ i-ELOOP, Denso
PY2S-188K2-F w/ i-ELOOP, Mitsubishi
PYFJ-188K2-A w/ i-ELOOP, Denso
Calif (ULEV) M/T PYBE-188K2-C Mitsubishi
PYBF-188K2-C Denso
Fed M/T PYBG-188K2-B Mitsubishi
PYBH-188K2-B Denso
A/T PY2J-188K2-D Mitsubishi
PY2N-188K2-D Denso
PY2R-188K2-F w/ i-ELOOP, Mitsubishi
PYFH-188K2-A w/ i-ELOOP, Denso
PY2T-188K2-F w/ i-ELOOP, Mitsubishi
PYFK-188K2-A w/ i-ELOOP, Denso

 

2014-15 Mazda3 (Mexico built) for VINs starting with 3MZ

Emissions Transmission File Name Note
Calif (PZEV) M/T PELG-188K2-C Mitsubishi
PELH-188K2-C Denso
A/T PELE-188K2-C Mitsubishi
PELF-188K2-C Denso
Calif (ULEV) M/T PEDG-188K2-D Mitsubishi
PEDL-188K2-D Denso
A/T PEDH-188K2-C Mitsubishi
PEDM-188K2-C Denso
Fed M/T PEDJ-188K2-D Mitsubishi
PEDN-188K2-D Denso
A/T PEDK-188K2-C Mitsubishi
PEDP-188K2-C Denso

 

2014-15 Mazda6

Emissions Transmission File Name Note
Calif (PZEV) M/T PYXS-188K2- Mitsubishi
PZY2-188K2- Denso
A/T PYXT-188K2- Mitsubishi
PZY3-188K2- Denso
PYXW-188K2- w/ i-ELOOP, Mitsubishi
PZY4-188K2- w/ i-ELOOP, Denso
Calif (ULEV) M/T PY8A-188K2-D Mitsubishi
PY8C-188K2-D Denso
A/T PY8B-188K2-D Mitsubishi
PY8D-188K2-D Denso
PY1G-188K2-H w/ i-ELOOP, Mitsubishi
PY1T-188K2-H w/ i-ELOOP, Denso
Fed M/T PYXX-188K2- Mitsubishi
PZY5-188K2- Denso
A/T PYXZ-188K2- Mitsubishi
PZY6-188K2- Denso
PZY1-188K2- w/ i-ELOOP, Mitsubishi
PZY7-188K2- w/ i-ELOOP, Denso

 

2016 Mazda6

Emissions Transmission File Name Note
Calif (PZEV) M/T PY9S-188K2-C Mitsubishi
PY9T-188K2-C Denso
A/T PY9V-188K2-C Mitsubishi
PY9W-188K2-C Denso
PY9X-188K2-C w/ i-ELOOP, Mitsubishi
PYAA-188K2-C w/ i-ELOOP, Denso
Fed M/T PYAB-188K2-B Mitsubishi
PYAC-188K2-B Denso
A/T PYAD-188K2-B Mitsubishi
PYAE-188K2-B Denso
PYAF-188K2-B w/ i-ELOOP, Mitsubishi
PYAG-188K2-B w/ i-ELOOP, Denso
Mexico M/T PYBA-188K2-B Mitsubishi
PYBB-188K2-B Denso
A/T PYBC-188K2-B Mitsubishi
PYBD-188K2-B Denso

 

2013-15 CX-5

Emissions Transmission Drive File Name Note
Calif M/T 2WD PUZ2-188K2-A Mitsubishi
PUZ4-188K2-A Denso
Fed M/T 2WD PUZ3-188K2-A Mitsubishi
PUZ5-188K2-A Denso

 

2013 CX-5

Emissions Transmission Drive File Name Note
Calif A/T 2WD PE02-188K2-N Mitsubishi
PE1H-188K2-M Denso
4WD PE1B-188K2-N Mitsubishi
PE1K-188K2-M Denso
Fed A/T 2WD PE1D-188K2-N Mitsubishi
PE1M-188K2-M Denso
4WD PE1F-188K2-N Mitsubishi
PE1P-188K2-M Denso

 

2014-15 CX-5

Engine Emissions Transmission Drive File Name Note
2.0L Calif A/T 2WD PUYR-188K2-B Mitsubishi
PUYX-188K2-B Denso
4WD PUYS-188K2-B Mitsubishi
PUYZ-188K2-B Denso
Fed A/T 2WD PUYT-188K2-B Mitsubishi
PUZ0-188K2-B Denso
4WD PUYW-188K2-B Mitsubishi
PUZ1-188K2-B Denso
2.5L Calif A/T 2WD PYXH-188K2- Mitsubishi
PYXM-188K2- Denso
4WD PYXJ-188K2- Mitsubishi
PYXN-188K2- Denso
Fed A/T 2WD PYXK-188K2- Mitsubishi
PYXP-188K2- Denso
4WD PYXL-188K2- Mitsubishi
PYXR-188K2- Denso

 

2016 CX-5

Engine Emissions Transmission Drive File Name Note
2.0L Calif M/T 2WD PS32-188K2-C Mitsubishi
PS39-188K2-C Denso
A/T 2WD PS33-188K2-C Mitsubishi
PS40-188K2-C Denso
4WD PS34-188K2-C Mitsubishi
PS41-188K2-C Denso
Fed M/T 2WD PS35-188K2-C Mitsubishi
PS42-188K2-C Denso
A/T 2WD PS36-188K2-C Mitsubishi
PS43-188K2-C Denso
4WD PS37-188K2-C Mitsubishi
PS44-188K2-C Denso
Mexico A/T 2WD PS38-188K2-C Mitsubishi
PS45-188K2-C Denso
2.5L Calif A/T 2WD PYAJ-188K2-C Mitsubishi
PYAR-188K2-C Denso
4WD PYAK-188K2-B Mitsubishi
PYAS-188K2-B Denso
Fed A/T 2WD PYAL-188K2-B Mitsubishi
PYAT-188K2-B Denso
4WD PYAM-188K2-C Mitsubishi
PYAV-188K2-C Denso
Mexico A/T 2WD PYAN-188K2-B Mitsubishi
PYAW-188K2-B Denso
4WD PYAP-188K2-B Mitsubishi
PYAX-188K2-B Denso

 

NOTE:   It is not necessary to order a PCM part for this repair procedure.

 

WARRANTY INFORMATION

NOTE:

  • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
  • This repair will be covered under Mazda’s Federal Emission Warranty (long term) or Calif. PZEV Emission Warranty.
  • Additional diagnostic time cannot be claimed for this repair.
Warranty Type A
Symptom Code 6X
Damage Code 9W
DTC P0116 or P011A
Part Number Main Cause 5555-RP-PCM
Quantity 0
Operation Number XXL4SXFX
Labor Hours (includes checking

ECT sensors and reprogramming)

1.2 Hrs (2012-13 Mazda3)

1.0 Hrs (2014-15 Mazda3)

0.9 Hrs (Mazda6)

1.1 Hrs (CX-5)

 


01-015/15

09/16/2015

https://www.nhtsa.gov/recalls?nhtsaId=10101466

https://static.nhtsa.gov/odi/tsbs/2015/SB-10101466-2532.pdf

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01-015/15

07/21/2015

https://www.nhtsa.gov/recalls?nhtsaId=10099417

https://static.nhtsa.gov/odi/tsbs/2015/SB-10099417-2532.pdf

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Mazda Reprogramming

Mazda Reprogramming

 

 


MDSFA/MMP Required Hardware (Not Included)  

As shown in the diagram, an SAE J2534 pass-thru device is required to use the application.

J2534 Connection

 

Hardware validated by Mazda can be purchased separately from a third-party supplier. Validation has been done using the following J2534 pass-thru device and cables:

  • CarDAQ+ (includes RS232 and Ethernet cables)
  • Cable between CarDAQ and Vehicle – CD2534-J1962-FEPS (Sold separately / Required)

 

Important Information: Mazda makes no representations about the performance of third-party passthru devices. This pass-thru device list is provided voluntarily and as a courtesy. While our software meets SAE J2534, the pass-thru device manufacturer is responsible for making sure their pass-thru device operates properly on each Mazda vehicle and with Mazda software. We have listed the devices below because their manufacturers have attested that the tools have been validated to work. From time to time, we may test these devices. If we determine they do not operate properly or are obsolete, we may remove them from the list, without notice. Additionally, pass-thru devices listed here have been listed for their use with Mazda North American products only. While they may work with some European and other vehicles, they may not meet the requirements for those regions or operate properly.

 

Hardware can be purchased from a third-party supplier. Mazda has validated the following J2534 passthru devices:

 

**J2534 Pass-thru Device Manufacturer
*CarDAQ+ Drew Technologies Inc.
*Pass-Thru+XS Actia Corp.
*Snap-On Pass Thru Pro II Snap-On.
*Universal Reprogrammer EASE Diagnostics
*FLASH2 All-Makes Reprogrammer CARDONE Industries
*Bosch Mastertech VCI Bosch Diagnostics

*Contact the device manufacturer for the latest DLL and firmware versions.

**Many J2534 manufacturers sell and market similar J2534 devices with like names. Please exercise caution when using the list above for purposes of understanding devices Mazda has validated for use. J2534 Pass-thru Device Suppliers: Mazda has validated the J2534 devices listed on this page. Mazda does not plan to validate additional J2534 devices at this time.

 

PCM Reprogramming Process Overview 

  • Purchase a subscription to PCM Reprogramming on this website.
  • Download the application and install it on your PC.
  • Connect the J2534 pass-thru device to the PC and the vehicle, and power it up.
  • Run the application installed on your PC.
  • The application will determine whether or not a new calibration file is available.
  • If you choose to use the new file, the module will be reprogrammed.
  • If PATS functionality is required, it can be chosen from the toolbox.

 

Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light RAP2 OEM J2534 Remote Reprogramming Tool
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light CarDAQ-Plus
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light CarDAQ-M
VSI J2534 ECU Reprogrammer
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Check Engine Light On with DTC P0116 or P011A When Starting in Cold Weather - 2012-2016 Mazda | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
VXDIAG VCX Nano Compatible for GM/OPEL with GDS2 and Tech2WIN System Diagnostic Tool
GODIAG J2534

 

 

https://www.mazdaserviceinfo.com/pcm-reflashing

 


 

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  • 【As a multi-protocol Pass-Thru vehicle interface】MaxiFlash Elite is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device. Specially designed to provide users with convenient PC communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, MaxiFlash Elite offers the most significant features desired by OEM customers: reliability, fast performance and flexibility.
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Last update on 2024-05-18 / Affiliate links / Images from Amazon Product Advertising API

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