Fuel Filler Lid will not Open or Close – 2011-2016 Mazda

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Subject:

FUEL FILLER LID DOES NOT OPEN OR CLOSE

Bulletin No: 09-029/15
Last Issued: 08/04/2015

 

APPLICABLE MODEL(S)/VINS

2011-2014 Mazda2

2012-2015 Mazda5 vehicles with VINs lower than JM1CW******191244 (produced before June 2, 2015)

2013-2016 CX-5 vehicles with VINs lower than JM3KE******668045 (produced before May 20, 2015)

 

DESCRIPTION

On some vehicles, the fuel filler lid will not open/close. This may be caused by snow with road salt being brought into the footwell area. The melted salt water then flows along the opener lever (A) and enters into the cable (B) causing the inner-cable to corrode and seize.

 

opener lever (A) and enters into the cable (B)

To correct the problem, a flange has been added to the fuel filler lid opener lever (A) to prevent water from flowing along the lever to the fuel filler lid cable.

opener lever (A)

Customers having this concern should have their vehicle repaired using the following repair procedure.

 

REPAIR PROCEDURE

  1. Verify customer complaint.
  2. Replace the fuel-filler lid opener and fuel-filler lid opener cable with modified ones. Refer to MS3 online instructions or Workshop Manual section 09-10.
  3. Verify repair.

 

PART(S) INFORMATION

Description Qty. Notes Part Number
Fuel-filler Lid Opener Lever 1 CX-5 KD53-56-860A
Fuel-filler Lid Opener Lever 1 Mazda2, Mazda5 CC29-56-860A
Fuel-filler Lid Opener Cable 1 CX-5 KD53-56-880
Fuel-filler Lid Opener Cable 1 Mazda2 DF71-56-880
Fuel-filler Lid Opener Cable 1 Mazda5 CC29-56-880A

 

WARRANTY INFORMATION

NOTE:

  • This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
  • This repair will be covered under Mazda’s New Vehicle Warranty. Additional diagnostic time cannot be claimed for this repair.
Warranty Type
Symptom Code 41
Damage Code
Part Number Main Cause CC29-56-860A (Mazda2/Mazda5) KD53-56-860A
Qty. 1
Operation Number: XXL4EARX XXL4EBRX
Labor Hours: 1 .0 Hrs. (Mazda2)

1 .1 Hrs. (Mazda5)

0.8 Hrs (CX-5 with separate type rear seat cushion)

0.9 Hrs. (CX-5 without separate type rear seat cushion)

 


09-029/15

08/04/2015

https://www.nhtsa.gov/recalls?nhtsaId=10105507

https://static.nhtsa.gov/odi/tsbs/2015/SB-10105507-2532.pdf

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Last update on 2024-06-24 / Affiliate links / Images from Amazon Product Advertising API

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